Weintek Love in the Wild
From a cost effectiveness perspective it has no equal. Where else are you getting a 15” HMI with remote access and VPN for less than $2000?
From a cost effectiveness perspective it has no equal. Where else are you getting a 15” HMI with remote access and VPN for less than $2000?
From Farm to Table: Fully Automated Milk Pasteurization Plant 🥛
We're excited to announce the successful completion of a new, fully automated milk pasteurization plant.
This project involved designing and commissioning a state-of-the-art system that maximizes efficiency, hygiene, and product consistency.
Key features:
✅ Optimized Process Design: Streamlined pasteurization, heating, cooling, flow control, and CIP operations.
✅ Siemens S7-1200 PLC: Precise control of all plant operations for seamless and reliable performance.
✅ Weintek HMI: User-friendly interface for easy operator interaction and system monitoring.
✅ WinCC 7.0 SCADA Integration: Centralized control, data logging, and trend analysis for optimized plant performance.
This project demonstrates Robox's expertise in delivering innovative and efficient automation solutions for the food and beverage industry.
From Farm to Table: Fully Automated Milk Pasteurization Plant 🥛
We're excited to announce the successful completion of a new, fully automated milk pasteurization plant.
This project involved designing and commissioning a state-of-the-art system that maximizes efficiency, hygiene, and product consistency.
Key features:
✅ Optimized Process Design: Streamlined pasteurization, heating, cooling, flow control, and CIP operations.
✅ Siemens S7-1200 PLC: Precise control of all plant operations for seamless and reliable performance.
✅ Weintek HMI: User-friendly interface for easy operator interaction and system monitoring.
✅ WinCC 7.0 SCADA Integration: Centralized control, data logging, and trend analysis for optimized plant performance.
This project demonstrates Robox's expertise in delivering innovative and efficient automation solutions for the food and beverage industry.
I've been a 25+ year MapleSystems user for HMIs which is basically Weintek hardware under the hood. But recently I've been super impressed with the cMT-FHDX-820 headless HMI unit.
I've installed about 18 of them in the last two years and there is really nothing that you can think of connectivity wise that this unit can not handle. The most impressive was one unit connecting to 11 PLCs with about a couple thousand tags and booting up in less than 10 seconds...to my last project of needing to dump logging data into an SQL database that was so super easy.
These cMT-FHDX-820 are "MrPLC" approved for the price point. Very well done Weintek!
I've been a 25+ year MapleSystems user for HMIs which is basically Weintek hardware under the hood. But recently I've been super impressed with the cMT-FHDX-820 headless HMI unit.
I've installed about 18 of them in the last two years and there is really nothing that you can think of connectivity wise that this unit can not handle. The most impressive was one unit connecting to 11 PLCs with about a couple thousand tags and booting up in less than 10 seconds...to my last project of needing to dump logging data into an SQL database that was so super easy.
These cMT-FHDX-820 are "MrPLC" approved for the price point. Very well done Weintek!
Great, reliable hardware and free software downloads. I feel confident recommending them to customers of mine and know several integrators using their products with great results.
Great, reliable hardware and free software downloads. I feel confident recommending them to customers of mine and know several integrators using their products with great results.
I've been using these products for years. Many that I've worked on were in place since the '90s or even '80s. No issues and great customer service!
I've been using these products for years. Many that I've worked on were in place since the '90s or even '80s. No issues and great customer service!
The experience with Weintek's customer service team is extremely excellent. Their response time is super fast, always providing a quick and reliable solution. We provide up-to-date information on working with the different software and hardware components of the products they offer. It's truly one of the best services you'll receive from suppliers and manufacturers of HMIs and other components.
The experience with Weintek's customer service team is extremely excellent. Their response time is super fast, always providing a quick and reliable solution. We provide up-to-date information on working with the different software and hardware components of the products they offer. It's truly one of the best services you'll receive from suppliers and manufacturers of HMIs and other components.
Panel is ready... Now it is time for #commissioning #ABBMotion #ACS380 #Weintek #cmt2168X #PLCprogramming #Codesys #PM5052 #AC500eCo #ModbusRTU #encoder #wiring
Panel is ready... Now it is time for #commissioning #ABBMotion #ACS380 #Weintek #cmt2168X #PLCprogramming #Codesys #PM5052 #AC500eCo #ModbusRTU #encoder #wiring
Few screen shots of a Weintek cmtx HMI I have just done to replace an old schneider HMI that had lost its touch. also went from Modbus RS485 to TCP/IP. A much cleaner layout then before and even put together a small user manual, which I will put on the HMI using the bult-in pdf viewer. #Weintek
Few screen shots of a Weintek cmtx HMI I have just done to replace an old schneider HMI that had lost its touch. also went from Modbus RS485 to TCP/IP. A much cleaner layout then before and even put together a small user manual, which I will put on the HMI using the bult-in pdf viewer. #Weintek
Today we've been tinkering with something that I find especially useful in an industrial environment: user access in a Weintek HMI using RFID tags. Nothing particularly "futuristic", but very well resolved. Instead of relying on usernames and passwords (which we all know how they end up in the plant...), each operator identifies themselves by bringing their RFID key fob close to the reader. The HMI recognizes the tag and directly applies its permission level. Simple, fast and, above all, practical. On a technical level, the interesting thing is how it integrates with the user management of the system itself. You can map each tag ID to a user, define roles and limit critical actions (recipes, parameters, maintenance...) without the need for external development. On a day-to-day basis, this translates into: – Fewer steps for the operator – More real control over who accesses what – Better traceability of actions – And fewer "shared passwords" circulating around the plant I have recorded a short video where you can see the real operation, without filters. So you can see how simple it is to implement and how well it can fit into a real application. If you work with HMIs or are thinking of improving access control in your equipment, I think it can give you some ideas.
Today we've been tinkering with something that I find especially useful in an industrial environment: user access in a Weintek HMI using RFID tags. Nothing particularly "futuristic", but very well resolved. Instead of relying on usernames and passwords (which we all know how they end up in the plant...), each operator identifies themselves by bringing their RFID key fob close to the reader. The HMI recognizes the tag and directly applies its permission level. Simple, fast and, above all, practical. On a technical level, the interesting thing is how it integrates with the user management of the system itself. You can map each tag ID to a user, define roles and limit critical actions (recipes, parameters, maintenance...) without the need for external development. On a day-to-day basis, this translates into: – Fewer steps for the operator – More real control over who accesses what – Better traceability of actions – And fewer "shared passwords" circulating around the plant I have recorded a short video where you can see the real operation, without filters. So you can see how simple it is to implement and how well it can fit into a real application. If you work with HMIs or are thinking of improving access control in your equipment, I think it can give you some ideas.
Two HMIs Somatic and WeinTek connected to one PLC via OPC UA and S7 Protocol. This can be implemented with many UI/HMI throughout the facility.
Two HMIs Somatic and WeinTek connected to one PLC via OPC UA and S7 Protocol. This can be implemented with many UI/HMI throughout the facility.
Today was the day to review and make the last software and hardware adjustments in another project that will soon be delivered to the customer. The system was developed with integration between Siemens S7-1500 PLC (CPU 1515-2 PN), Weintek HMI and Danfoss FC 300 frequency inverters, ensuring robustness and reliability in operation. For development and commissioning, the following were used: • TIA Portal V20 (Siemens) • EasyBuilder Pro (Weintek) • MCT10 (Danfoss) Another completed project with a focus on performance, integration and quality.
Today was the day to review and make the last software and hardware adjustments in another project that will soon be delivered to the customer. The system was developed with integration between Siemens S7-1500 PLC (CPU 1515-2 PN), Weintek HMI and Danfoss FC 300 frequency inverters, ensuring robustness and reliability in operation. For development and commissioning, the following were used: • TIA Portal V20 (Siemens) • EasyBuilder Pro (Weintek) • MCT10 (Danfoss) Another completed project with a focus on performance, integration and quality.
🎥 Revamping - Labeling Machine with Tracking Destacker Design and software development for an automatic labeling machine with synchronised tracking destacking system to the conveyor belt, created in collaboration with LB Service. 💻 Software Development The project included: - Complete management of the machine cycle - HMI supervision development - Parameterization of the motion part - Performance optimization for stability over time - Connection for remote control ⚙️ Hardware - Schneider Electric - Weintek 🔍 Description of the machine The machine is an automatic system designed to: - Destacking by suction cup system with vacuum pump - Position accurately on moving belt - Manage the continuous flow with alarms and stoppages - Download batches of labeled products according to the set set ⚡The electronic control coordinates axes, encoders and labeling devices, ensuring: - High application accuracy - Constant repetitiveness over time - Dynamic synchronization with tape speed - Configurable parameters and recipes based on format and label A solution designed to ensure application quality, production reliability and stable performance even over prolonged work cycles.
🎥 Revamping - Labeling Machine with Tracking Destacker Design and software development for an automatic labeling machine with synchronised tracking destacking system to the conveyor belt, created in collaboration with LB Service. 💻 Software Development The project included: - Complete management of the machine cycle - HMI supervision development - Parameterization of the motion part - Performance optimization for stability over time - Connection for remote control ⚙️ Hardware - Schneider Electric - Weintek 🔍 Description of the machine The machine is an automatic system designed to: - Destacking by suction cup system with vacuum pump - Position accurately on moving belt - Manage the continuous flow with alarms and stoppages - Download batches of labeled products according to the set set ⚡The electronic control coordinates axes, encoders and labeling devices, ensuring: - High application accuracy - Constant repetitiveness over time - Dynamic synchronization with tape speed - Configurable parameters and recipes based on format and label A solution designed to ensure application quality, production reliability and stable performance even over prolonged work cycles.
Proud to share my recent project at Riaz Industries Ltd, where I led the commissioning and synchronization of a PV Diesel plant. This complex project involved blending automation and energy management to optimize power generation from solar, generator, and grid sources. Key Achievements: - Installed Weintek HMI to control and synchronize 550kW solar inverters (Inverex 110kW x 5=550KW), 500kW generator, and grid with 149kW net metering load, ensuring seamless transitions. - Integrated energy analyzer for real-time data capture and display on HMI, enabling comprehensive monitoring and load management. - Successfully synchronized power inputs, maximizing efficiency across the PV diesel plant. Gratified to have advanced my programming and technical skills in industrial automation and energy management.
Proud to share my recent project at Riaz Industries Ltd, where I led the commissioning and synchronization of a PV Diesel plant. This complex project involved blending automation and energy management to optimize power generation from solar, generator, and grid sources. Key Achievements: - Installed Weintek HMI to control and synchronize 550kW solar inverters (Inverex 110kW x 5=550KW), 500kW generator, and grid with 149kW net metering load, ensuring seamless transitions. - Integrated energy analyzer for real-time data capture and display on HMI, enabling comprehensive monitoring and load management. - Successfully synchronized power inputs, maximizing efficiency across the PV diesel plant. Gratified to have advanced my programming and technical skills in industrial automation and energy management.
Stepping into the world of HMI for the first time! 🛠️ This week, I took on a new challenge: integrating a Weintek HMI touch screen into my control system. Despite it being my first time working with this hardware, I managed to get it fully operational in just 2 days. Key Progress: • Seamless Communication: Established Modbus TCP connectivity through a network switch. • Data Visualization: Successfully mapped 22 sensor values and 8 actuator settings for real-time monitoring. • Mobile Integration: Topped it off this afternoon by implementing Bluetooth on the controller board, enabling full system access via smartphones and tablets. I'm excited about how quickly this interface came together. It’s amazing to see how modern HMI tools can streamline industrial workflows when you dive right in!
Stepping into the world of HMI for the first time! 🛠️ This week, I took on a new challenge: integrating a Weintek HMI touch screen into my control system. Despite it being my first time working with this hardware, I managed to get it fully operational in just 2 days. Key Progress: • Seamless Communication: Established Modbus TCP connectivity through a network switch. • Data Visualization: Successfully mapped 22 sensor values and 8 actuator settings for real-time monitoring. • Mobile Integration: Topped it off this afternoon by implementing Bluetooth on the controller board, enabling full system access via smartphones and tablets. I'm excited about how quickly this interface came together. It’s amazing to see how modern HMI tools can streamline industrial workflows when you dive right in!
🔧 From Semi-Automatic to Fully Automated – Feed Production System Upgrade
Proud to share a recent project delivered by our team in an animal feed production facility (poultry, cattle, and goat nutrition lines). The objective was clear: Replace an unstable and faulty control system with a reliable, precise, and fully automated solution. The existing process was running in semi-automatic mode with recurring dosing inaccuracies from multiple silos and limited diagnostic visibility. This was directly impacting efficiency and maintenance response time. Our approach focused on: ▪ Rebuilding the entire control logic on a Siemens S7-1200 PLC ▪ Developing a structured and intuitive interface using a Weintek HMI ▪ Converting the system from semi-automatic to fully automatic operation ▪ Improving dosing precision to near-optimal accuracy ▪ Implementing clear alarm handling and diagnostic feedback for faster troubleshooting The result: ✔ Smoother production cycles ✔ Significantly improved dosing precision ✔ Better operator visibility ✔ Faster maintenance intervention ✔ A more reliable and scalable system Projects like this highlight how structured automation and well-designed control philosophy can transform performance Proud to be part of a team that focuses on reliability, precision, and continuous improvement.
🔧 From Semi-Automatic to Fully Automated – Feed Production System Upgrade
Proud to share a recent project delivered by our team in an animal feed production facility (poultry, cattle, and goat nutrition lines). The objective was clear: Replace an unstable and faulty control system with a reliable, precise, and fully automated solution. The existing process was running in semi-automatic mode with recurring dosing inaccuracies from multiple silos and limited diagnostic visibility. This was directly impacting efficiency and maintenance response time. Our approach focused on: ▪ Rebuilding the entire control logic on a Siemens S7-1200 PLC ▪ Developing a structured and intuitive interface using a Weintek HMI ▪ Converting the system from semi-automatic to fully automatic operation ▪ Improving dosing precision to near-optimal accuracy ▪ Implementing clear alarm handling and diagnostic feedback for faster troubleshooting The result: ✔ Smoother production cycles ✔ Significantly improved dosing precision ✔ Better operator visibility ✔ Faster maintenance intervention ✔ A more reliable and scalable system Projects like this highlight how structured automation and well-designed control philosophy can transform performance Proud to be part of a team that focuses on reliability, precision, and continuous improvement.
The Weintek HMI/Scada units are awesome. The Weintek units out of the box out perform and out "Feature" all others. The EBPro software is free. SQL, OPC-UA, MQTT are built in with Internal scripting, and JavaScript. The HMIs can be linked to each other to allow updates as well as programmatic recipe/SQL/DB updates across all units on the network. Plus Weintek has moved on from the 1980's graphic images everyone else is using. There is much, much, more. Give them a try you will be happy you did.
The Weintek HMI/Scada units are awesome. The Weintek units out of the box out perform and out "Feature" all others. The EBPro software is free. SQL, OPC-UA, MQTT are built in with Internal scripting, and JavaScript. The HMIs can be linked to each other to allow updates as well as programmatic recipe/SQL/DB updates across all units on the network. Plus Weintek has moved on from the 1980's graphic images everyone else is using. There is much, much, more. Give them a try you will be happy you did.
Aw jeez- If only the office wasn't >2000 miles from my home! Absolutely love the products; and you say you're going to PAY someone to play with them? Luckyyy!
Aw jeez- If only the office wasn't >2000 miles from my home! Absolutely love the products; and you say you're going to PAY someone to play with them? Luckyyy!
I am impressed with the headless HMI with HDMI output. Two hours out of box and connected to 7 PLCs!
I mean it’s been awhile since I used Maple Systems. I liked their stuff in my previous life but the headless HMI with HDMI is something to talk about.
You can connect up to 64 PLCs to a single unit with an impressive list of over 300+ drivers as usual.
I like to give kudos to people and companies who make Controls Engineer’s lives easy.
Unboxing to 2 hours talking to 7 PLCs and displaying data on a TV? Impressively easy!
Downside?
Rumor mill from other plants and customers I have talked to about this setup is a TV is designed to be installed in our living room so the industrial environment gives a TV about a 1 year life span is the feedback I received from others…not really designed to be hung in a hot warehouse showing off your OEE scores…but the TV cost $300 and the cMT-FHDX-820 is $765…. Not bad.
Did I mention that from power “ON” to updating tags is a mind blowing 9 seconds?
I am impressed with the headless HMI with HDMI output. Two hours out of box and connected to 7 PLCs!
I mean it’s been awhile since I used Maple Systems. I liked their stuff in my previous life but the headless HMI with HDMI is something to talk about.
You can connect up to 64 PLCs to a single unit with an impressive list of over 300+ drivers as usual.
I like to give kudos to people and companies who make Controls Engineer’s lives easy.
Unboxing to 2 hours talking to 7 PLCs and displaying data on a TV? Impressively easy!
Downside?
Rumor mill from other plants and customers I have talked to about this setup is a TV is designed to be installed in our living room so the industrial environment gives a TV about a 1 year life span is the feedback I received from others…not really designed to be hung in a hot warehouse showing off your OEE scores…but the TV cost $300 and the cMT-FHDX-820 is $765…. Not bad.
Did I mention that from power “ON” to updating tags is a mind blowing 9 seconds?
I really like Weintek's products, cost benefit, high technology and secrets that I have unraveled that not even the tutorials explain that it is possible.
CMT Line: Remote Access, Web Page, with native MQTT talking directly to AWS, AZURE, serves as supervisory.
G01 this gateway is fantastic: it serves for any integrated modbus server PLC, native MQTT and OPC UA with 15 thousand tags without licensing, very easy integration with SCADA, talks with SQL server database, and My SQL, and the best thing is that it creates the tables without you having to configure anything, just the communication, it can simulate OFF LINE that EBPRO simulates as a physical hmi interface.
FHDX 820: serves as mini SCADA without the use of an industrial PC, perhaps the only difference is that it does not have a Java script, but it has a macro that solves a lot, animations, alarms, events, recipes, it even triggers the PLC of different machines and without paying a license.
EASYACCESS 2.0: remote access works miracles, it is possible to access the entire network and not just the HMI in question, firewall does not exist for it.
WEINCLOUD.NET: Low-cost web SCADA creation per tag
And the possibility of the entire CMT line becoming PLC codesys by activating license, very low cost.
I really like Weintek's products, cost benefit, high technology and secrets that I have unraveled that not even the tutorials explain that it is possible.
CMT Line: Remote Access, Web Page, with native MQTT talking directly to AWS, AZURE, serves as supervisory.
G01 this gateway is fantastic: it serves for any integrated modbus server PLC, native MQTT and OPC UA with 15 thousand tags without licensing, very easy integration with SCADA, talks with SQL server database, and My SQL, and the best thing is that it creates the tables without you having to configure anything, just the communication, it can simulate OFF LINE that EBPRO simulates as a physical hmi interface.
FHDX 820: serves as mini SCADA without the use of an industrial PC, perhaps the only difference is that it does not have a Java script, but it has a macro that solves a lot, animations, alarms, events, recipes, it even triggers the PLC of different machines and without paying a license.
EASYACCESS 2.0: remote access works miracles, it is possible to access the entire network and not just the HMI in question, firewall does not exist for it.
WEINCLOUD.NET: Low-cost web SCADA creation per tag
And the possibility of the entire CMT line becoming PLC codesys by activating license, very low cost.
Easy Builder Pro. Free download and although it's different to use in a lot of ways from stuff you might be more used to like Rockwell or Siemens or Ignition, I really like it. I've got two Weintek HMIs in my test lab and use their software quite often.
Easy Builder Pro. Free download and although it's different to use in a lot of ways from stuff you might be more used to like Rockwell or Siemens or Ignition, I really like it. I've got two Weintek HMIs in my test lab and use their software quite often.
Weintek is one of the biggest HMI manufacturers for a reason. For really harsh environments I use ESA, but everywere else I like Weintek very much.
Weintek is one of the biggest HMI manufacturers for a reason. For really harsh environments I use ESA, but everywere else I like Weintek very much.
Efficient HVAC system management starts with intelligent access to information. With Weintek's WEINCLOUD platform, you can monitor and control your processes in real time, from anywhere and with complete security. Ideal for building and industrial applications, this solution offers intuitive dashboards, integration with PLCs, and data history, ensuring more agility in decision-making and shorter response time for maintenance.
Efficient HVAC system management starts with intelligent access to information. With Weintek's WEINCLOUD platform, you can monitor and control your processes in real time, from anywhere and with complete security. Ideal for building and industrial applications, this solution offers intuitive dashboards, integration with PLCs, and data history, ensuring more agility in decision-making and shorter response time for maintenance.
PLC: Schneider Electric TM241CE24T HMI: Weintek MT8017iE TR/ Application: Neutralization of acidic gases in the environment according to ppm values was performed using PID control block. EN/ Application: Using PID control, the system performs neutralization based on the ppm values of acidic gases in the environment.
PLC: Schneider Electric TM241CE24T HMI: Weintek MT8017iE TR/ Application: Neutralization of acidic gases in the environment according to ppm values was performed using PID control block. EN/ Application: Using PID control, the system performs neutralization based on the ppm values of acidic gases in the environment.
🔹 Smart Automation Upgrade 🔹 Spring Coil Today’s setup was quite interesting… The machine was operated in a combination of Speed Mode and Length Mode. The control architecture included: ➡️ Siemens G120 VFDs (x2) ➡️ S7-1214C DC/DC/DC PLC ➡️ Weintek HMI The main objectives were: 🔸 Maintain stable speed control 🔸 Achieve accurate length measurement 🔸 Provide a simple UI for the operator After running multiple test cycles, the machine performance aligned with the expected results — without additional hard wiring and without disturbing the production logic ⚙️ This is the best part of automation: “Small changes, big improvements.” ✨
🔹 Smart Automation Upgrade 🔹 Spring Coil Today’s setup was quite interesting… The machine was operated in a combination of Speed Mode and Length Mode. The control architecture included: ➡️ Siemens G120 VFDs (x2) ➡️ S7-1214C DC/DC/DC PLC ➡️ Weintek HMI The main objectives were: 🔸 Maintain stable speed control 🔸 Achieve accurate length measurement 🔸 Provide a simple UI for the operator After running multiple test cycles, the machine performance aligned with the expected results — without additional hard wiring and without disturbing the production logic ⚙️ This is the best part of automation: “Small changes, big improvements.” ✨
PLC: Emerson RSTi-EP CPE100 Standalone Controller HMI: Weintek MT8017iE EN/ Waste Water Treatment Plant Automation System 🔹 PID Controlled Blower Management Depending on the dissolved oxygen (DO) level in the pool, the blowers are operated with frequency control with the PID control algorithm, thus ensuring optimum energy consumption according to the oxygen demand. 🔹 Co-Aging Principal-Spare Motor Working Structure By operating the motors with the principle of co-aging, system continuity is increased, equipment life is balanced and maintenance costs are reduced thanks to the principal-backup structure. 🔹 Intelligent Level Control and Safety Scenarios With control algorithms based on level feedback: Overflow risks are prevented, Engines are prevented from running idle, Process safety and operational stability are increased. The entire system is supported by user-friendly HMI screens that allow the operator to monitor and intervene in the field from a single point. EN/ Wastewater Treatment Plant Automation System 🔹 PID-Controlled Blower Management Blowers are operated with variable frequency control based on the dissolved oxygen (DO) level in the basin using a PID control algorithm. This approach ensures optimal energy consumption by supplying oxygen according to real-time process demand. 🔹 Duty–Standby Motor Operation with Equal Aging Motors are operated based on an equal aging strategy, ensuring balanced operating hours between duty and standby units. This configuration improves system availability, extends equipment lifetime, and reduces maintenance costs. 🔹 Intelligent Level Control and Safety Scenarios Through level-feedback-based control algorithms: Overflow risks are prevented, Dry running of motors is avoided, Overall process safety and operational stability are enhanced. The entire system is supported by user-friendly HMI screens, allowing operators to monitor and control the plant from a single point efficiently.
PLC: Emerson RSTi-EP CPE100 Standalone Controller HMI: Weintek MT8017iE EN/ Waste Water Treatment Plant Automation System 🔹 PID Controlled Blower Management Depending on the dissolved oxygen (DO) level in the pool, the blowers are operated with frequency control with the PID control algorithm, thus ensuring optimum energy consumption according to the oxygen demand. 🔹 Co-Aging Principal-Spare Motor Working Structure By operating the motors with the principle of co-aging, system continuity is increased, equipment life is balanced and maintenance costs are reduced thanks to the principal-backup structure. 🔹 Intelligent Level Control and Safety Scenarios With control algorithms based on level feedback: Overflow risks are prevented, Engines are prevented from running idle, Process safety and operational stability are increased. The entire system is supported by user-friendly HMI screens that allow the operator to monitor and intervene in the field from a single point. EN/ Wastewater Treatment Plant Automation System 🔹 PID-Controlled Blower Management Blowers are operated with variable frequency control based on the dissolved oxygen (DO) level in the basin using a PID control algorithm. This approach ensures optimal energy consumption by supplying oxygen according to real-time process demand. 🔹 Duty–Standby Motor Operation with Equal Aging Motors are operated based on an equal aging strategy, ensuring balanced operating hours between duty and standby units. This configuration improves system availability, extends equipment lifetime, and reduces maintenance costs. 🔹 Intelligent Level Control and Safety Scenarios Through level-feedback-based control algorithms: Overflow risks are prevented, Dry running of motors is avoided, Overall process safety and operational stability are enhanced. The entire system is supported by user-friendly HMI screens, allowing operators to monitor and control the plant from a single point efficiently.
This Form 3bih control panel was manufactured for a new public learn to swim facility located in Brisbane. The new centre features a 20m indoor learn to swim pool and in the board you'll find: Siemens PLC, a Weintek HMI, Danfoss Aqua VSD's and Schneider Electric switchgear throughout. Love working on these commercial pool projects.
This Form 3bih control panel was manufactured for a new public learn to swim facility located in Brisbane. The new centre features a 20m indoor learn to swim pool and in the board you'll find: Siemens PLC, a Weintek HMI, Danfoss Aqua VSD's and Schneider Electric switchgear throughout. Love working on these commercial pool projects.
EDDY ALAN RODRIGUES NEVES
Mundial S.A
I have already used several Weintek product lines, including EMT, MT, and cMT, specifically MT8072iP, cMT-2078X, FHDX-820 with CODESYS, and the cMT-G01.
Weintek provides a large amount of well-structured online tutorials, a fast learning curve, excellent cost-benefit, free software, and high technology.
What stands out the most, overall, is the huge number of available drivers and the architectural flexibility of the platform.
The cMT line can act as a server for the MT line, remote access through EasyAccess 2.0 works very well, and the cMT-G01 operating as an OPC UA server (15,000 free certified nodes) is impressive.
In addition, having native MQTT, direct integration with AWS IoT Core and Microsoft Azure, Modbus server functionality, and features like cMT Viewer puts many external tools aside — it even replaces solutions where Node-RED is often used.
Because of the wide range of drivers and features, Weintek solutions are suitable for almost any application scenario.
As a suggestion for improvement:
It would be very useful if the MAC address of the Ethernet port on the MT series were explicitly visible on the HMI system. Currently, when the navigation button is hidden, retrieving this information can become unnecessarily difficult.
I have already used several Weintek product lines, including EMT, MT, and cMT, specifically MT8072iP, cMT-2078X, FHDX-820 with CODESYS, and the cMT-G01.
Weintek provides a large amount of well-structured online tutorials, a fast learning curve, excellent cost-benefit, free software, and high technology.
What stands out the most, overall, is the huge number of available drivers and the architectural flexibility of the platform.
The cMT line can act as a server for the MT line, remote access through EasyAccess 2.0 works very well, and the cMT-G01 operating as an OPC UA server (15,000 free certified nodes) is impressive.
In addition, having native MQTT, direct integration with AWS IoT Core and Microsoft Azure, Modbus server functionality, and features like cMT Viewer puts many external tools aside — it even replaces solutions where Node-RED is often used.
Because of the wide range of drivers and features, Weintek solutions are suitable for almost any application scenario.
As a suggestion for improvement:
It would be very useful if the MAC address of the Ethernet port on the MT series were explicitly visible on the HMI system. Currently, when the navigation button is hidden, retrieving this information can become unnecessarily difficult.
Playing around with some of the other features in Weintek USA Easy Builder Pro software. They have an MQTT broker, this is pretty neat.
What you're seeing below is data from several IO Link sensors, all ifm sensors connected to a 4 port master. All of this is programmed in CODESYS North America Codesys 3.5 running on the HMI.
I set up an MQTT topic within Easy Builder Pro to publish the temperature sensor value to and the status of it being connected. This is set to publish every second.
Using MQTT.FX (you can get a free 90 day trial) on my laptop, I'm able to subscribe to that topic and see the data published.
Playing around with some of the other features in Weintek USA Easy Builder Pro software. They have an MQTT broker, this is pretty neat.
What you're seeing below is data from several IO Link sensors, all ifm sensors connected to a 4 port master. All of this is programmed in CODESYS North America Codesys 3.5 running on the HMI.
I set up an MQTT topic within Easy Builder Pro to publish the temperature sensor value to and the status of it being connected. This is set to publish every second.
Using MQTT.FX (you can get a free 90 day trial) on my laptop, I'm able to subscribe to that topic and see the data published.
Work Done..!!
Installation at the end customer.
SAT carried out with the customer on the 4 different products...!!.
Throughput from 80cps/min to 92cps/min
Flowpack double-loading robotic cell with SACARA SR-6iA robot in IrPickTool double Tracking and Cognex external vision. Communication PROFINET. FANUC R-30iB Compact Plus Cabinet. SCHMALZ ejector. Controlling through a WEINTEK display
Work Done..!!
Installation at the end customer.
SAT carried out with the customer on the 4 different products...!!.
Throughput from 80cps/min to 92cps/min
Flowpack double-loading robotic cell with SACARA SR-6iA robot in IrPickTool double Tracking and Cognex external vision. Communication PROFINET. FANUC R-30iB Compact Plus Cabinet. SCHMALZ ejector. Controlling through a WEINTEK display
"Design and implementation for the automation of ammonia condensers in industrial refrigeration".
In this project I integrated industrial automation technologies such as Siemens S7-1200 and S7-1500 PLCs, industrial communications, analog modules, variable speed drives and a SCADA system, achieving precise, safe and efficient automatic control of the condensing process.
The work includes:
• Distributed control architecture
• Modular programming in TIA Portal
• HMI/SCADA design
• Implementation of the PDCA cycle as a continuous improvement methodology
• On-site validation and optimization of energy consumption
"Design and implementation for the automation of ammonia condensers in industrial refrigeration".
In this project I integrated industrial automation technologies such as Siemens S7-1200 and S7-1500 PLCs, industrial communications, analog modules, variable speed drives and a SCADA system, achieving precise, safe and efficient automatic control of the condensing process.
The work includes:
• Distributed control architecture
• Modular programming in TIA Portal
• HMI/SCADA design
• Implementation of the PDCA cycle as a continuous improvement methodology
• On-site validation and optimization of energy consumption
🚀 First phase completed: Full integration of the Intelligent Generation Monitoring Center
The first key stage of one of the most challenging and transformative projects I have worked on is officially concluded: the real-time integration of all the generation plants of Empresa Eléctrica Quito towards a unified, scalable and digitally supervised Smart Monitoring Center.
This phase included the centralised connection and monitoring of:
⚡ Gualberto Hernández Thermal Power Plant
💧 CH Cumbayá
💧 CH Nayón
💧 CH Paschoa
💧 CH Guangopolo
🔌 (Coming soon) Hidrovictoria Power Plant
🧠 Technical Approach to the Project
The system is built on a modern automation architecture that integrates:
🔹 Advanced HMI Weintek cMT-FHDX-820
— Programmed with macros, used for the calculation, treatment, consolidation and optimization of critical variables.
— Interfaces designed in EasyBuilder Pro for intuitive, responsive, and operator-oriented visualization.
🔹 Data acquisition from Schneider Quantum PLC
— Direct consumption of data on power, flow, levels, MWh, generation curves and mission-critical electrical parameters.
— Standardization of protocols and optimization of data structures for reliable WAN performance.
🔹 WAN Communications Infrastructure and Central Broker
— Each exchange sends its data in real time to a single node, with optimized telemetry and packet management.
— Low latency, redundancy, security and full traceability are ensured.
🔹 WeinCloud Cloud Platform – Executive Dashboards
— 24/7 remote monitoring, with just a link to the Weincloud web platform.
— Advanced graphs of power, accumulated energy, fuel, efficiencies, transformer states and dynamic behavior.
— Daily reports automatically generated in the cloud.
💡 Phase 1 Results
✔️ 100% operational integration of all the plants.
✔️ Real-time visualization of thermal and hydraulic energy production.
✔️ Unified dashboards that allow instant analysis of the energy balance.
✔️ Optimization of supervision for operators, maintenance and management.
🌐 Ultimate Goal
Build a platform that takes energy management towards a modern scheme of: Smart Grid, centralized operation, intelligent automation and data-driven decision-making
This project marks a before and after in the digitalisation of operational supervision and represents a firm step towards more resilient, efficient and sustainable energy management.
🚀 First phase completed: Full integration of the Intelligent Generation Monitoring Center
The first key stage of one of the most challenging and transformative projects I have worked on is officially concluded: the real-time integration of all the generation plants of Empresa Eléctrica Quito towards a unified, scalable and digitally supervised Smart Monitoring Center.
This phase included the centralised connection and monitoring of:
⚡ Gualberto Hernández Thermal Power Plant
💧 CH Cumbayá
💧 CH Nayón
💧 CH Paschoa
💧 CH Guangopolo
🔌 (Coming soon) Hidrovictoria Power Plant
🧠 Technical Approach to the Project
The system is built on a modern automation architecture that integrates:
🔹 Advanced HMI Weintek cMT-FHDX-820
— Programmed with macros, used for the calculation, treatment, consolidation and optimization of critical variables.
— Interfaces designed in EasyBuilder Pro for intuitive, responsive, and operator-oriented visualization.
🔹 Data acquisition from Schneider Quantum PLC
— Direct consumption of data on power, flow, levels, MWh, generation curves and mission-critical electrical parameters.
— Standardization of protocols and optimization of data structures for reliable WAN performance.
🔹 WAN Communications Infrastructure and Central Broker
— Each exchange sends its data in real time to a single node, with optimized telemetry and packet management.
— Low latency, redundancy, security and full traceability are ensured.
🔹 WeinCloud Cloud Platform – Executive Dashboards
— 24/7 remote monitoring, with just a link to the Weincloud web platform.
— Advanced graphs of power, accumulated energy, fuel, efficiencies, transformer states and dynamic behavior.
— Daily reports automatically generated in the cloud.
💡 Phase 1 Results
✔️ 100% operational integration of all the plants.
✔️ Real-time visualization of thermal and hydraulic energy production.
✔️ Unified dashboards that allow instant analysis of the energy balance.
✔️ Optimization of supervision for operators, maintenance and management.
🌐 Ultimate Goal
Build a platform that takes energy management towards a modern scheme of: Smart Grid, centralized operation, intelligent automation and data-driven decision-making
This project marks a before and after in the digitalisation of operational supervision and represents a firm step towards more resilient, efficient and sustainable energy management.
Upgrade and modernization of the MDF lamination line monitoring system
From signal checking to full design of buttons and switches
Using Weintek touch panels and Siemens S7-400 PLC
With Ethernet communication between HMI panels and the Siemens PLC
Upgrade and modernization of the MDF lamination line monitoring system
From signal checking to full design of buttons and switches
Using Weintek touch panels and Siemens S7-400 PLC
With Ethernet communication between HMI panels and the Siemens PLC
A PROJECT I’M PROUD OF
A couple of years ago, I implemented an automation system for a sugar production facility — the chamber press filter station used for suspension filtration. During this project, I created a 3D model of the collector piping and actuator layout, developed the control algorithm from scratch on a VIPA 300s PLC, and fully built the interfaces for a Weintek HMI panel and a WinCC Professional SCADA system.
This was my first PLC, SCADA, and HMI project that I completed entirely on my own. The most rewarding part was seeing the 3D model come to life and watching the mechanisms operate exactly as I had defined in the logic.
A PROJECT I’M PROUD OF
A couple of years ago, I implemented an automation system for a sugar production facility — the chamber press filter station used for suspension filtration. During this project, I created a 3D model of the collector piping and actuator layout, developed the control algorithm from scratch on a VIPA 300s PLC, and fully built the interfaces for a Weintek HMI panel and a WinCC Professional SCADA system.
This was my first PLC, SCADA, and HMI project that I completed entirely on my own. The most rewarding part was seeing the 3D model come to life and watching the mechanisms operate exactly as I had defined in the logic.
Elevate your building management with Weintek's HMI system! Offering an intuitive and powerful interface, the HMI allows for full and easy control of building operations, from safety to energy efficiency. This technology allows for simplified and effective interaction with building systems, ensuring accurate monitoring and control of facilities and operations. Discover how our technology can simplify the administration of your space and improve the experience for all users.
Elevate your building management with Weintek's HMI system! Offering an intuitive and powerful interface, the HMI allows for full and easy control of building operations, from safety to energy efficiency. This technology allows for simplified and effective interaction with building systems, ensuring accurate monitoring and control of facilities and operations. Discover how our technology can simplify the administration of your space and improve the experience for all users.
For these projects, I've selected Weintek HMIs - I'm working in EasyBuilder Pro, and it seems like it'll be more than capable for my needs. Someone in this sub suggested them, and I'm liking the software more than the one for the CMore HMIs (and some other brand I've forgotten at the moment). So that part is set. 2 projects - OEM machine that controls some smaller pumps via relays and digital inputs, and monitors tank volume via a 4-20mA pressure sensor. In-house manufacturing line that will pump chemicals and use IO-Link flowmeters from IFM and likely some 4-20mA level sensors, and trigger some output relays.
For these projects, I've selected Weintek HMIs - I'm working in EasyBuilder Pro, and it seems like it'll be more than capable for my needs. Someone in this sub suggested them, and I'm liking the software more than the one for the CMore HMIs (and some other brand I've forgotten at the moment). So that part is set. 2 projects - OEM machine that controls some smaller pumps via relays and digital inputs, and monitors tank volume via a 4-20mA pressure sensor. In-house manufacturing line that will pump chemicals and use IO-Link flowmeters from IFM and likely some 4-20mA level sensors, and trigger some output relays.
I use Siemens PLC and Weintek HMI without any problems, I make logs and graphs without problems using the panel functions, or in particular cases we do everything from PLC
I use Siemens PLC and Weintek HMI without any problems, I make logs and graphs without problems using the panel functions, or in particular cases we do everything from PLC
Our production line wants to create an awareness dashboard with modern web technology. We want to extract data logs via Weintek, as our current system uses Siemens PLCs and HMI. The old vendor used Siemens environment tools like WinCC and TIA Portal to create a dashboard, but we can't afford to purchase a license. So we've decided to extend our topology using Weintek instead.
Our production line wants to create an awareness dashboard with modern web technology. We want to extract data logs via Weintek, as our current system uses Siemens PLCs and HMI. The old vendor used Siemens environment tools like WinCC and TIA Portal to create a dashboard, but we can't afford to purchase a license. So we've decided to extend our topology using Weintek instead.
New panel for a chilled water system using the Weintek CMT3218XP 21.5" HMI - Great looking piece of kit. Looking forward to getting this one installed on site 😀 Graphics to follow when commissioning is underway!
We'll be using this as part of an IO link system to display temperature, pressure and flow rate for 14 machines. For systems like this I always opt for IO link as it provides us quick and easy expansion to the system.
The systems we design are very versatile and can be used in a range of applications, using only the best equipment we can provide solutions for any industry.
New panel for a chilled water system using the Weintek CMT3218XP 21.5" HMI - Great looking piece of kit. Looking forward to getting this one installed on site 😀 Graphics to follow when commissioning is underway!
We'll be using this as part of an IO link system to display temperature, pressure and flow rate for 14 machines. For systems like this I always opt for IO link as it provides us quick and easy expansion to the system.
The systems we design are very versatile and can be used in a range of applications, using only the best equipment we can provide solutions for any industry.
Ignition doesn't support CANbus. Probably not a deal killer for most situations. At my company my colleague wants to start using Ignition Edge for ALL of our HMI projects. Which makes sense. But I am making an HMI for diesel engines. The lack of CANbus support means I have to jump through a 3rd party OPC-UA to convert it before sending it to HMI. I think I am just going to use the a Weintek/Maple HMI for this project because it has CANbus support built in. Other than that, the only downside I can think of is that an Ignition Edge license is $1300. If that is per panel, it's going to get really expensive in a hurry. Our application needs 7 HMIs per machine.
Ignition doesn't support CANbus. Probably not a deal killer for most situations. At my company my colleague wants to start using Ignition Edge for ALL of our HMI projects. Which makes sense. But I am making an HMI for diesel engines. The lack of CANbus support means I have to jump through a 3rd party OPC-UA to convert it before sending it to HMI. I think I am just going to use the a Weintek/Maple HMI for this project because it has CANbus support built in. Other than that, the only downside I can think of is that an Ignition Edge license is $1300. If that is per panel, it's going to get really expensive in a hurry. Our application needs 7 HMIs per machine.
I've used them quite a bit as Maple systems screens. I like that they can talk to a ton of different PLC types. I mainly use it for Allen-bradley cause the weintek is a lot cheaper than the panelviews. Heck, there was one project on a dredge in Savannah that used a 4" weintek just to switch screens on a factorytalk SE Application.
I've used them quite a bit as Maple systems screens. I like that they can talk to a ton of different PLC types. I mainly use it for Allen-bradley cause the weintek is a lot cheaper than the panelviews. Heck, there was one project on a dredge in Savannah that used a 4" weintek just to switch screens on a factorytalk SE Application.
Weintek are really powerful and very cheap. Software is free and you can do online simulation before you have to purchase anything. I have written a HMI program and connected to a PLC with online simulation where my laptop acts like a HMI and then controlled all functions as normal. Then I purchased the HMI and installed. They offer screen less HMIs as well, I recommend you take a look at their products. Well worth the money and they have hundreds of drivers.
Weintek are really powerful and very cheap. Software is free and you can do online simulation before you have to purchase anything. I have written a HMI program and connected to a PLC with online simulation where my laptop acts like a HMI and then controlled all functions as normal. Then I purchased the HMI and installed. They offer screen less HMIs as well, I recommend you take a look at their products. Well worth the money and they have hundreds of drivers.
George
Automation Engineer

A few moments from a project I’m really proud of:
A capsule packaging machine using a Siemens PLC, Festo servo systems, Uteco sensors, a Weintek HMI, and additional automation components from Schneider Electric.
It’s always a great feeling to see the automation run smoothly after many hours of programming, testing, and fine-tuning!
A few moments from a project I’m really proud of:
A capsule packaging machine using a Siemens PLC, Festo servo systems, Uteco sensors, a Weintek HMI, and additional automation components from Schneider Electric.
It’s always a great feeling to see the automation run smoothly after many hours of programming, testing, and fine-tuning!
Mickaël Pierre
Automation Specialist

Work Done..!!
FAT carried out with the customer on the 4 different products...!!
Getting started and SAT in 15 days.
Customer satisfied and reassured on a cadence of 92 cps/min for 90cps/min in the specifications.
Flowpack double-loading robotic cell with SCARA SR-6iA robot using IrPickTool double Tracking and Cognex external vision. Communication PROFINET. R-30iB Compact Plus bay. Controlling through a WEINTEK display
Work Done..!!
FAT carried out with the customer on the 4 different products...!!
Getting started and SAT in 15 days.
Customer satisfied and reassured on a cadence of 92 cps/min for 90cps/min in the specifications.
Flowpack double-loading robotic cell with SCARA SR-6iA robot using IrPickTool double Tracking and Cognex external vision. Communication PROFINET. R-30iB Compact Plus bay. Controlling through a WEINTEK display
Kazem
Control Systems Engineer

Weintek HMIs are very user friendly and support many communication protocol and PLCs. When I established the communication between PLC and HMI I could link all tags including IOs and data blocks without any issue.
Weintek HMIs are very user friendly and support many communication protocol and PLCs. When I established the communication between PLC and HMI I could link all tags including IOs and data blocks without any issue.
Project: Automated Kernel Scale for KCP Station
Core Technology: Siemens 1200 PLC and Weintek HMI.
Project Work Stages
Panel assembly and wiring.
Installation of four (4) 1-ton capacity load cells.
Installation of two (2) air cylinder units.
PLC and HMI programming.
Calibration of the weighing indicator.
Final commissioning.
System Benefits
Operational Simplicity: Simplifies the process for operators, who only need to monitor the fully automated system.
Clear Data Logging: Provides clear and accessible data. Operators can view weighing data sorted by time, day, and date.
Advantages of In-House Development (vs. Vendor)
Cost-Effectiveness: The project cost is significantly lower than outsourcing to a vendor.
Faster Troubleshooting: If any issues or "trouble" occur, the internal team can address and resolve them quickly and effectively, minimizing downtime.
Project: Automated Kernel Scale for KCP Station
Core Technology: Siemens 1200 PLC and Weintek HMI.
Project Work Stages
Panel assembly and wiring.
Installation of four (4) 1-ton capacity load cells.
Installation of two (2) air cylinder units.
PLC and HMI programming.
Calibration of the weighing indicator.
Final commissioning.
System Benefits
Operational Simplicity: Simplifies the process for operators, who only need to monitor the fully automated system.
Clear Data Logging: Provides clear and accessible data. Operators can view weighing data sorted by time, day, and date.
Advantages of In-House Development (vs. Vendor)
Cost-Effectiveness: The project cost is significantly lower than outsourcing to a vendor.
Faster Troubleshooting: If any issues or "trouble" occur, the internal team can address and resolve them quickly and effectively, minimizing downtime.
This time, our team has developed a system for controlling the AUX systems of the FTIR detector – from design, through execution, to commissioning.
Inside: Fatek PLC, Weintek HMI panel, Siemens, Eaton and Phoenix Contact components – all in a robust RACK housing.
The whole thing is powered by our proprietary software, which ensures reliability and ease of use.
We are happy with every such stage – when technology, experience and passion together create an efficiently functioning solution 💪
This time, our team has developed a system for controlling the AUX systems of the FTIR detector – from design, through execution, to commissioning.
Inside: Fatek PLC, Weintek HMI panel, Siemens, Eaton and Phoenix Contact components – all in a robust RACK housing.
The whole thing is powered by our proprietary software, which ensures reliability and ease of use.
We are happy with every such stage – when technology, experience and passion together create an efficiently functioning solution 💪
Neil
Engineering Manager

Two identical control panels ready for shipping to a customer
I like the weintek hot spot facility on the faceless HMI it's a good way for putting a screen in awkward places also accessing plc anywhere around the machine.
Two identical control panels ready for shipping to a customer
I like the weintek hot spot facility on the faceless HMI it's a good way for putting a screen in awkward places also accessing plc anywhere around the machine.
+1 Project Completed at Zero Cost to the Client.
▶ Siemens S7-1500 Platform
▶ HMI Weintek
▶ Factory Acceptance Testing
▶ Field validation
▶ Technical support
+1 Project Completed at Zero Cost to the Client.
▶ Siemens S7-1500 Platform
▶ HMI Weintek
▶ Factory Acceptance Testing
▶ Field validation
▶ Technical support
✅ Project Update:
Successfully completed an automation project integrating a Siemens PLC (S7-1200, 1212C DC/DC/DC) with a Weintek HMI using TIA Portal and EasyBuilder Pro software.
🔹 Key Features:
Designed HMI screens to display breaker ON/OFF status in real time.
Configured a second HMI screen to show energy analyzer (ABB M4M20) data.
Established communication:
Energy Analyzer ↔ HMI: via Modbus RS-485
PLC ↔ HMI:via Ethernet
Used a VTEKE 220V AC relay as an input/output interface for the PLC to detect and display breaker status, enhancing understanding of PLC I/O operation.
This project strengthened my practical skills in industrial communication protocols, PLC I/O interfacing, and HMI-based system visualization.
✅ Project Update:
Successfully completed an automation project integrating a Siemens PLC (S7-1200, 1212C DC/DC/DC) with a Weintek HMI using TIA Portal and EasyBuilder Pro software.
🔹 Key Features:
Designed HMI screens to display breaker ON/OFF status in real time.
Configured a second HMI screen to show energy analyzer (ABB M4M20) data.
Established communication:
Energy Analyzer ↔ HMI: via Modbus RS-485
PLC ↔ HMI:via Ethernet
Used a VTEKE 220V AC relay as an input/output interface for the PLC to detect and display breaker status, enhancing understanding of PLC I/O operation.
This project strengthened my practical skills in industrial communication protocols, PLC I/O interfacing, and HMI-based system visualization.
In early October, I conducted a test of the Fire & Alarm Monitoring system for LVMDB panels at PT Hitachi Astemo, Plant 2 Karawang.
The system is designed to detect increased temperature and smoke presence in stages with different automatic responses at each level:
Level 1: The system provides early warning in the form of a tower lamp on top of the LVMDB panel as well as a yellow warning light in the security area and panel room.
Level 2: The system lights up a red light and buzzer in the panel room as a sign of critical conditions.
Level 3: The system automatically activates the extinguishing valve to deal with potential fires.
In addition, if the smoke sensor detects smoke, the system will also immediately open the extinguishing valve and turn on all warnings at the same time.
This test is part of the integration of Schneider PLC-based systems and Schneider and Weintek's HMIs, which aims to improve the safety and reliability of electrical installations through responsive monitoring and automated actions.
In early October, I conducted a test of the Fire & Alarm Monitoring system for LVMDB panels at PT Hitachi Astemo, Plant 2 Karawang.
The system is designed to detect increased temperature and smoke presence in stages with different automatic responses at each level:
Level 1: The system provides early warning in the form of a tower lamp on top of the LVMDB panel as well as a yellow warning light in the security area and panel room.
Level 2: The system lights up a red light and buzzer in the panel room as a sign of critical conditions.
Level 3: The system automatically activates the extinguishing valve to deal with potential fires.
In addition, if the smoke sensor detects smoke, the system will also immediately open the extinguishing valve and turn on all warnings at the same time.
This test is part of the integration of Schneider PLC-based systems and Schneider and Weintek's HMIs, which aims to improve the safety and reliability of electrical installations through responsive monitoring and automated actions.
Successfully commissioned a 500 kW Solar PV – 100 kW Diesel – Grid Hybrid Power System
The system is controlled using Siemens S7-1200 PLC and Weintek MT8072iP HMI, ensuring seamless power management and automation.
Proud to contribute toward a smarter and sustainable energy future 🌞⚙️
Successfully commissioned a 500 kW Solar PV – 100 kW Diesel – Grid Hybrid Power System
The system is controlled using Siemens S7-1200 PLC and Weintek MT8072iP HMI, ensuring seamless power management and automation.
Proud to contribute toward a smarter and sustainable energy future 🌞⚙️
✅ Project Commissioned & Integrated Successfully ! 🌞⚡
We are proud to announce the successful testing and commissioning of a 2000.780 kW DC Solar Power Plant at Treet Battery Limited Faislabad another milestone in our journey toward sustainable industrial energy solutions.
🔹 Project Highlights:
• DC Capacity: 2000.780 kW
• PV Modules: 2,818 Nos. of Tongwei Solar 710 Wp (Ranked #5 globally)
• Inverters: 6 Nos. Sungrow SG350 HX (350 kW each)
• Communication: Sungrow Smart Logger 4000
• Hybrid Configuration: PV Diesel/Grid Synchronization
• Diesel Gensets: 3 x 2250 kVA synchronized via Weintek PV-Genset Controller
The system is designed to operate seamlessly in parallel with 1, 2, or 3 diesel generators, ensuring stable power supply, maximum solar utilization, and optimized fuel savings, a true example of smart hybrid integration.
✅ Project Commissioned & Integrated Successfully ! 🌞⚡
We are proud to announce the successful testing and commissioning of a 2000.780 kW DC Solar Power Plant at Treet Battery Limited Faislabad another milestone in our journey toward sustainable industrial energy solutions.
🔹 Project Highlights:
• DC Capacity: 2000.780 kW
• PV Modules: 2,818 Nos. of Tongwei Solar 710 Wp (Ranked #5 globally)
• Inverters: 6 Nos. Sungrow SG350 HX (350 kW each)
• Communication: Sungrow Smart Logger 4000
• Hybrid Configuration: PV Diesel/Grid Synchronization
• Diesel Gensets: 3 x 2250 kVA synchronized via Weintek PV-Genset Controller
The system is designed to operate seamlessly in parallel with 1, 2, or 3 diesel generators, ensuring stable power supply, maximum solar utilization, and optimized fuel savings, a true example of smart hybrid integration.
⚙️ Powering Precision Lifting – Mitsubishi FR-A800 Inverter in Hoist Automation
In automation, motion control isn’t just about speed — it’s about stability, safety, and precision.
Recently, I’ve been working hands-on with the Mitsubishi Electric FR-A800 Series Inverter (VFD), used to control hoist motors in the Cargo Terminal Conveyor Management System HSIA - ICT Site.
This inverter delivers exceptional torque performance, smooth speed variation, and advanced safety features — essential for hoist operations where every lift and drop must be accurate and controlled.
By integrating it with Mitsubishi R16 PLC and Weintek HMI, I explored:
🔹 Advanced speed and torque control for hoist mechanisms
🔹 Smooth start-stop profiles for load safety
🔹 Auto/manual mode switching via PLC logic
🔹 Real-time monitoring through HMI and SCADA
Working on this setup reminded me how precision and reliability define automation. Every well-tuned inverter parameter transforms a heavy mechanical system into a smart, efficient, and safe operation.
⚙️ Powering Precision Lifting – Mitsubishi FR-A800 Inverter in Hoist Automation
In automation, motion control isn’t just about speed — it’s about stability, safety, and precision.
Recently, I’ve been working hands-on with the Mitsubishi Electric FR-A800 Series Inverter (VFD), used to control hoist motors in the Cargo Terminal Conveyor Management System HSIA - ICT Site.
This inverter delivers exceptional torque performance, smooth speed variation, and advanced safety features — essential for hoist operations where every lift and drop must be accurate and controlled.
By integrating it with Mitsubishi R16 PLC and Weintek HMI, I explored:
🔹 Advanced speed and torque control for hoist mechanisms
🔹 Smooth start-stop profiles for load safety
🔹 Auto/manual mode switching via PLC logic
🔹 Real-time monitoring through HMI and SCADA
Working on this setup reminded me how precision and reliability define automation. Every well-tuned inverter parameter transforms a heavy mechanical system into a smart, efficient, and safe operation.
In 2023, we commissioned a 12-Stand Continuous Rolling Line with the following specifications:
• Commissioned using Allen-Bradley CompactLogix PLC and FactoryTalk View SCADA.
• Ethernet IP communication Siemens AC Drives for Relay Lines, Cassette, Comb, Chains, Aramakas, and Profibus communication Sprint DC Drives for Rolling Stands and Reel.
• Monitoring and control provided with FactoryTalk View SCADA and Weintek HMI.
• Ethernet switches for short-distance RIO and drive communications, and fiber optic switches for distances of 50 meters and above.
• A Recipe application was prepared using VisualBasic Script via SCADA for storing parameters related to pulled products.
• A Reporting system was prepared using SQL-supported Weintek HMI and MSSQL for remote access and statistics.
In 2023, we commissioned a 12-Stand Continuous Rolling Line with the following specifications:
• Commissioned using Allen-Bradley CompactLogix PLC and FactoryTalk View SCADA.
• Ethernet IP communication Siemens AC Drives for Relay Lines, Cassette, Comb, Chains, Aramakas, and Profibus communication Sprint DC Drives for Rolling Stands and Reel.
• Monitoring and control provided with FactoryTalk View SCADA and Weintek HMI.
• Ethernet switches for short-distance RIO and drive communications, and fiber optic switches for distances of 50 meters and above.
• A Recipe application was prepared using VisualBasic Script via SCADA for storing parameters related to pulled products.
• A Reporting system was prepared using SQL-supported Weintek HMI and MSSQL for remote access and statistics.
💧 COD Water Monitoring — Integrating Weintek HMI & Schneider PLC
In wastewater treatment systems, the Chemical Oxygen Demand (COD) value is a crucial parameter that must be reported to the Ministry of Environment (KLHK) to ensure that wastewater is properly managed and does not harm the environment.
Recently, I completed a COD Water Monitoring project where the COD values are displayed in real-time on a Weintek HMI and automatically control valves through a Schneider PLC.
I developed both the PLC program and the HMI interface myself, using Modbus TCP for seamless two-way communication between the devices.
To prevent corrosion in humid environments, I used a polycarbonate panel enclosure. This material provides better resistance to moisture and mild chemicals, making it an ideal choice for automation systems in water treatment areas.
💡 Lesson learned:
Through this project, I realized that simplicity in HMI design plays a vital role — a clear and informative interface allows operators to quickly understand the system condition and operate it efficiently without confusion.
Industrial automation is not only about efficiency but also a commitment to protecting our environment 🌍.
💧 COD Water Monitoring — Integrating Weintek HMI & Schneider PLC
In wastewater treatment systems, the Chemical Oxygen Demand (COD) value is a crucial parameter that must be reported to the Ministry of Environment (KLHK) to ensure that wastewater is properly managed and does not harm the environment.
Recently, I completed a COD Water Monitoring project where the COD values are displayed in real-time on a Weintek HMI and automatically control valves through a Schneider PLC.
I developed both the PLC program and the HMI interface myself, using Modbus TCP for seamless two-way communication between the devices.
To prevent corrosion in humid environments, I used a polycarbonate panel enclosure. This material provides better resistance to moisture and mild chemicals, making it an ideal choice for automation systems in water treatment areas.
💡 Lesson learned:
Through this project, I realized that simplicity in HMI design plays a vital role — a clear and informative interface allows operators to quickly understand the system condition and operate it efficiently without confusion.
Industrial automation is not only about efficiency but also a commitment to protecting our environment 🌍.
👽 This isn't just a screen—it's a central command center.
🏃🏿♂️ What if your operators could identify and resolve a production bottleneck in seconds, not minutes?
🥇 Transforming complex operations into a easy operation with a HMI Weintek USA
🎯 Alutipo Chile Our solution is engineered to boost your production from day one—let me show you how.
👽 This isn't just a screen—it's a central command center.
🏃🏿♂️ What if your operators could identify and resolve a production bottleneck in seconds, not minutes?
🥇 Transforming complex operations into a easy operation with a HMI Weintek USA
🎯 Alutipo Chile Our solution is engineered to boost your production from day one—let me show you how.
Main panel build is WIP at the Dynamic Motion Industries LLC shop. This will be part of a two panel system being delivered to a customer site in late November with on site installation and start support by our team in Illinois. This system will monitor the safe system status and control four immersion heaters at an aluminum die casting plant.
Main panel build is WIP at the Dynamic Motion Industries LLC shop. This will be part of a two panel system being delivered to a customer site in late November with on site installation and start support by our team in Illinois. This system will monitor the safe system status and control four immersion heaters at an aluminum die casting plant.
Work in progress..!!
Dual-loading robotic cell for a Flowpack machine using a FANUC SR-6iA robot in IrPickTool dual-tracking mode with external Cognex vision. PROFINET communication. R-30iB Compact Plus control cabinet. Operated by a Weintek touchscreen.
Work in progress..!!
Dual-loading robotic cell for a Flowpack machine using a FANUC SR-6iA robot in IrPickTool dual-tracking mode with external Cognex vision. PROFINET communication. R-30iB Compact Plus control cabinet. Operated by a Weintek touchscreen.
I used my first brand new Weintek (Maple) cMT3072XH2v2 HMI earlier this year on a job that had a tight budget for a customer's in house/internal R & D project. I had been really wanting to try one anyway and this was the perfect opportunity.
The application was very basic, so I did not get a chance to use any of it's more advanced features..... Next Time..... I believe that if you are an OEM and you use different platforms, (Rockwell, Siemens, Omron....) but basically you produce the same/similar equipment, then this HMI is going to save you engineering hours and $$$$..... My 2 cents.
I used my first brand new Weintek (Maple) cMT3072XH2v2 HMI earlier this year on a job that had a tight budget for a customer's in house/internal R & D project. I had been really wanting to try one anyway and this was the perfect opportunity.
The application was very basic, so I did not get a chance to use any of it's more advanced features..... Next Time..... I believe that if you are an OEM and you use different platforms, (Rockwell, Siemens, Omron....) but basically you produce the same/similar equipment, then this HMI is going to save you engineering hours and $$$$..... My 2 cents.
10 Bar Smoke Tube Dual Fuel Boiler Panel Retrofit
Hardware:
Controller: SIEMENS S7-1214C AC/DC/Rly
Monitoring: Weintek HMI MT8102iP
Software:
TIA Portal V18
10 Bar Smoke Tube Dual Fuel Boiler Panel Retrofit
Hardware:
Controller: SIEMENS S7-1214C AC/DC/Rly
Monitoring: Weintek HMI MT8102iP
Software:
TIA Portal V18
Automation doesn't always need to be so expensive. I use and know the expensive brands often, and always will, but there is a need for what I've been developing.
Here's my first demo video of the control library in action. Conveyor demo will be next. Follow JD Controls LLC, it'll be done hopefully next week.
This is a mock up of a very simple batch control system. Adds 2 ingredients per recipe to a batch tank. Ingredients are totalized from flow. Transfers out to a filler.
The intent is to demo the controls library, not to design an elaborate process. I'm a controls engineer, not a process engineer.
Using a Weintek HMI and CODESYS North America, both with free software downloads, I created a library of PLC code and HMI templates/popups that includes many features I like from PlantPAx as well as other projects I've worked on over the years.
Features include:
•State Machine control using S88 standard
•ISA101 - High Performance HMI color scale and design theory
•Equipment Module sequencer control
•Creation of "parameterized popups" as seen in higher priced HMI software
- This took a lot of Codesys programming creativity
•Permissive and Interlock objects for each controlled device
- Forgot to show those popups in this demo video, oops!
•Easily scalable for adding features/controls per customer request
I'm taking the more affordable solutions and putting in the effort to make them look and feel like the higher priced solutions.
Automation doesn't always need to be so expensive. I use and know the expensive brands often, and always will, but there is a need for what I've been developing.
Here's my first demo video of the control library in action. Conveyor demo will be next. Follow JD Controls LLC, it'll be done hopefully next week.
This is a mock up of a very simple batch control system. Adds 2 ingredients per recipe to a batch tank. Ingredients are totalized from flow. Transfers out to a filler.
The intent is to demo the controls library, not to design an elaborate process. I'm a controls engineer, not a process engineer.
Using a Weintek HMI and CODESYS North America, both with free software downloads, I created a library of PLC code and HMI templates/popups that includes many features I like from PlantPAx as well as other projects I've worked on over the years.
Features include:
•State Machine control using S88 standard
•ISA101 - High Performance HMI color scale and design theory
•Equipment Module sequencer control
•Creation of "parameterized popups" as seen in higher priced HMI software
- This took a lot of Codesys programming creativity
•Permissive and Interlock objects for each controlled device
- Forgot to show those popups in this demo video, oops!
•Easily scalable for adding features/controls per customer request
I'm taking the more affordable solutions and putting in the effort to make them look and feel like the higher priced solutions.
Testing Modbus communication between Weintek HMI, Delta VFD, and DTC1000 — a clean setup, stable data, and smooth control ⚙️
Next step: full integration demo.
#Automation
#HMI
#VFD
#Modbus
#ControlSystems
Testing Modbus communication between Weintek HMI, Delta VFD, and DTC1000 — a clean setup, stable data, and smooth control ⚙️
Next step: full integration demo.
#Automation
#HMI
#VFD
#Modbus
#ControlSystems
Project after project – we grow together with our customers! 🔩
This time we supply a complete control system for a hydraulic power unit with a 75 kW motor.
Scope of implementation:
➡️ Control cabinet – designed and manufactured by our team
➡️ Components: m.in. Rittal, Eaton, Phoenix Contact
➡️ Control based on Fatek PLC and Weintek HMI panel
➡️ Proprietary software for PLC+HMI
➡️ Installation, commissioning and functional tests at the customer's premises
Project after project – we grow together with our customers! 🔩
This time we supply a complete control system for a hydraulic power unit with a 75 kW motor.
Scope of implementation:
➡️ Control cabinet – designed and manufactured by our team
➡️ Components: m.in. Rittal, Eaton, Phoenix Contact
➡️ Control based on Fatek PLC and Weintek HMI panel
➡️ Proprietary software for PLC+HMI
➡️ Installation, commissioning and functional tests at the customer's premises
One of my favorite HMI design projects was the graphical interface for a palletizer machine.
Although I didn’t have enough time to refine every detail as I wanted, it still remains one of my favorite designs — a balance between simplicity, usability, and visual appeal.
It was also a great experience working with Weintek HMIs, and despite the tight schedule, I truly enjoyed the design and testing process.
I’m also really glad to have collaborated with Tayebe khani , the project supervisor — her guidance and support played a big role in moving the project forward.
For me, HMI design isn’t just about arranging buttons; it’s about creating an experience that feels right for the operator.
One of my favorite HMI design projects was the graphical interface for a palletizer machine.
Although I didn’t have enough time to refine every detail as I wanted, it still remains one of my favorite designs — a balance between simplicity, usability, and visual appeal.
It was also a great experience working with Weintek HMIs, and despite the tight schedule, I truly enjoyed the design and testing process.
I’m also really glad to have collaborated with Tayebe khani , the project supervisor — her guidance and support played a big role in moving the project forward.
For me, HMI design isn’t just about arranging buttons; it’s about creating an experience that feels right for the operator.
🖥️ Exploring Smart Control with Weintek HMI (MT8121XE)
In modern industrial automation, HMI (Human Machine Interface) plays a vital role in bridging operators and PLC systems.
Recently, I’ve been working with the Weintek MT8121XE HMI — a 12.1” high-performance touch panel that offers fast response, clear visualization, and smooth integration with Mitsubishi PLC (R16 series) using EasyBuilder Pro software.
This HMI provides:
🔹 Real-time monitoring of conveyor operations
🔹 Alarm management and event tracking
🔹 Data logging and trend visualization
🔹 User-friendly interface for manual and auto control
Currently applying this system in Cargo Terminal Conveyor Management at Export Cargo Terminal (Hazrat Shahjalal International Airport). where visualization and reliability are key to continuous operations.
Automation isn’t only about programming — it’s about making control smarter, simpler, and more connected.
🖥️ Exploring Smart Control with Weintek HMI (MT8121XE)
In modern industrial automation, HMI (Human Machine Interface) plays a vital role in bridging operators and PLC systems.
Recently, I’ve been working with the Weintek MT8121XE HMI — a 12.1” high-performance touch panel that offers fast response, clear visualization, and smooth integration with Mitsubishi PLC (R16 series) using EasyBuilder Pro software.
This HMI provides:
🔹 Real-time monitoring of conveyor operations
🔹 Alarm management and event tracking
🔹 Data logging and trend visualization
🔹 User-friendly interface for manual and auto control
Currently applying this system in Cargo Terminal Conveyor Management at Export Cargo Terminal (Hazrat Shahjalal International Airport). where visualization and reliability are key to continuous operations.
Automation isn’t only about programming — it’s about making control smarter, simpler, and more connected.
I have significant experience in configuring and programming Weintek panels. The last my valuable result is ready-to-use Javascript code that enables to save all tags (external like PLC or HMI itself) as JSON-file. This is a good approach to save all data as by human readable text. The structure of JSON-file can be flexible configured, divided to sections (aggregate objects), sub-sections, sub-sub-sections...
The depth of hierarchy is not limited.
Sure, this JSON-file can be used as for SAVE/RESTORE all config-environment of your system.
I have significant experience in configuring and programming Weintek panels. The last my valuable result is ready-to-use Javascript code that enables to save all tags (external like PLC or HMI itself) as JSON-file. This is a good approach to save all data as by human readable text. The structure of JSON-file can be flexible configured, divided to sections (aggregate objects), sub-sections, sub-sub-sections...
The depth of hierarchy is not limited.
Sure, this JSON-file can be used as for SAVE/RESTORE all config-environment of your system.
Low cost supervisory system without limits of internal access TAGs, remote access, alarm notification, SQL database support, online DASHBOARD and others.... built with CMT FHDX 820
Low cost supervisory system without limits of internal access TAGs, remote access, alarm notification, SQL database support, online DASHBOARD and others.... built with CMT FHDX 820
At BCS Motion, we're committed to providing cutting-edge solutions that streamline industrial automation. In our latest projects, we demonstrate how seamlessly Weintek Web HMI integrates into your systems, offering:
- Modern User Interface: Intuitive and user-friendly design.
- Extensive Connectivity: Over 300 communication drivers for easy PLC integration.
- Remote Access Capabilities: Monitor and control your systems from anywhere.
- Scalability and Reliability: Built to grow with your needs and ensure consistent performance
At BCS Motion, we're committed to providing cutting-edge solutions that streamline industrial automation. In our latest projects, we demonstrate how seamlessly Weintek Web HMI integrates into your systems, offering:
- Modern User Interface: Intuitive and user-friendly design.
- Extensive Connectivity: Over 300 communication drivers for easy PLC integration.
- Remote Access Capabilities: Monitor and control your systems from anywhere.
- Scalability and Reliability: Built to grow with your needs and ensure consistent performance
Having a little fun giving this controls library a makeover. At first I typically just focus on functionality, without making things too ugly, but understanding they will need some love in the future. The popups are due for some love.
This is continuation of my "PlantPAx Lite" (I do need a better name for it) controls library using CODESYS North America and Weintek Easy Builder Pro HMI software.
I'm developing a library very similar in look, feel, and functionality to PlantPAx, but much lighter - just covering the basics and easily scalable if the customer needs.
OEMs, skid/machine builders, manufacturers - this is a very cost effective solution to your automation needs. No software contracts, more affordable hardware, and this solution is built to be programmed and deployed quickly.
Having a little fun giving this controls library a makeover. At first I typically just focus on functionality, without making things too ugly, but understanding they will need some love in the future. The popups are due for some love.
This is continuation of my "PlantPAx Lite" (I do need a better name for it) controls library using CODESYS North America and Weintek Easy Builder Pro HMI software.
I'm developing a library very similar in look, feel, and functionality to PlantPAx, but much lighter - just covering the basics and easily scalable if the customer needs.
OEMs, skid/machine builders, manufacturers - this is a very cost effective solution to your automation needs. No software contracts, more affordable hardware, and this solution is built to be programmed and deployed quickly.
“We’ve been very impressed by the expanded capabilities of the Weintek HMI,” said Hamrick. “You can play training videos on it, or store manuals with it, and the interface is so intuitive.”
“We’ve been very impressed by the expanded capabilities of the Weintek HMI,” said Hamrick. “You can play training videos on it, or store manuals with it, and the interface is so intuitive.”
I've been using them for quite some time. The graphics are pretty good. The drivers are the big plus. Modbus is straight forward for CoDeSys (Wago & stuff). They also offer their own CoDeSys I/O and such (you need to pick the right unit for it though). I even used them for some old SLC replacements serial & Ethernet, beats PV!! And yes, Maple has a great support team if you need it. Weintek as well as Maple have their own YouTube channels. You'll find pretty much everything on there as far as setting up a unit.
I've been using them for quite some time. The graphics are pretty good. The drivers are the big plus. Modbus is straight forward for CoDeSys (Wago & stuff). They also offer their own CoDeSys I/O and such (you need to pick the right unit for it though). I even used them for some old SLC replacements serial & Ethernet, beats PV!! And yes, Maple has a great support team if you need it. Weintek as well as Maple have their own YouTube channels. You'll find pretty much everything on there as far as setting up a unit.
I require remote access to my projects that are away from home. I did some homework and decided that Weintek looked to have a good solution. Set up my first Weintek touch screen yesterday. I set up a domain on Weincloud - free. A secure VPN connection. I had purchased a remote access card when I purchased the screen - about $90 AUD. I set up the screen with appropriate IP addresses - modem was connected complete with an inexpensive data only SIM card - entered modem IP address as appropriate - rebooted the touch screen and clicked add screen on the cloud interface. I added the hardware number of the screen and the serial number on the access card and viola - I was connected to the screen via EasyAccess software and Weintek CMT viewer. Operating switches and the like. The hardware number and access card number are locked together. My PLC was connected to the second Ethernet port on the touch screen and my laptop was connected to the PLC as well through a switch and I was online to the PLC. I clicked on 'pass through' on the cloud connection - added the IP address of the PLC - the software noted that there already was a connection to the PLC (my laptop) - said it would be disconnected - clicked OK - my laptop Ethernet connectiion was disconnected and was then connected through the modem/cloud connection - absolutely seamless. I think back to how I used to have to connect with expensive Extranet cards - having to use a DNS server to find out the public IP address or have an expensive VPN account and program the modem mystery bag - do routing tables in the PLC software - painfull. Very impressed and the screens are not expensive - graphics pretty good as well - a heap of drivers for just about any PLC brand. I did not have to do any programming in the modem either - its default IP address was out of the way of everything so no need. In this case I used a Teleorigin modem but guess that probably any brand would do. Many have a default IP address of 192.168.1.1 which is inconvenient as that is the default address of most routers as well so the IP address would need to be changed before connecting to anything. Now on to discovering about the email feature from the screen through Weincloud using a SMTP mail server. Then on to push messages to mobiles with EasyAccess running on them. My customer will also have access to the screen from mobile phones and computers using the EasyAccess app - everyone is happy. Next one will be setup next week - will have to put together a detailed instruction sheet for my colleagues. Red Lion have a solution of course but it is so expensive and does not appear to have all the features Weintek does have. Recommended. Apparently they have a special solution for CODESYS and Seimens PLCs as well - no experience there as I do not use either of them - currently doing this with Omron PLCs. It is necessary to add a DNS server apparently - just used the Google default DNS 8.8.8.8 - easy.
I require remote access to my projects that are away from home. I did some homework and decided that Weintek looked to have a good solution. Set up my first Weintek touch screen yesterday. I set up a domain on Weincloud - free. A secure VPN connection. I had purchased a remote access card when I purchased the screen - about $90 AUD. I set up the screen with appropriate IP addresses - modem was connected complete with an inexpensive data only SIM card - entered modem IP address as appropriate - rebooted the touch screen and clicked add screen on the cloud interface. I added the hardware number of the screen and the serial number on the access card and viola - I was connected to the screen via EasyAccess software and Weintek CMT viewer. Operating switches and the like. The hardware number and access card number are locked together. My PLC was connected to the second Ethernet port on the touch screen and my laptop was connected to the PLC as well through a switch and I was online to the PLC. I clicked on 'pass through' on the cloud connection - added the IP address of the PLC - the software noted that there already was a connection to the PLC (my laptop) - said it would be disconnected - clicked OK - my laptop Ethernet connectiion was disconnected and was then connected through the modem/cloud connection - absolutely seamless. I think back to how I used to have to connect with expensive Extranet cards - having to use a DNS server to find out the public IP address or have an expensive VPN account and program the modem mystery bag - do routing tables in the PLC software - painfull. Very impressed and the screens are not expensive - graphics pretty good as well - a heap of drivers for just about any PLC brand. I did not have to do any programming in the modem either - its default IP address was out of the way of everything so no need. In this case I used a Teleorigin modem but guess that probably any brand would do. Many have a default IP address of 192.168.1.1 which is inconvenient as that is the default address of most routers as well so the IP address would need to be changed before connecting to anything. Now on to discovering about the email feature from the screen through Weincloud using a SMTP mail server. Then on to push messages to mobiles with EasyAccess running on them. My customer will also have access to the screen from mobile phones and computers using the EasyAccess app - everyone is happy. Next one will be setup next week - will have to put together a detailed instruction sheet for my colleagues. Red Lion have a solution of course but it is so expensive and does not appear to have all the features Weintek does have. Recommended. Apparently they have a special solution for CODESYS and Seimens PLCs as well - no experience there as I do not use either of them - currently doing this with Omron PLCs. It is necessary to add a DNS server apparently - just used the Google default DNS 8.8.8.8 - easy.
Weintek’s new cMT3106XM is a rugged 10.1-inch handheld HMI that blends portability, performance, and safety to enhance operations directly on the factory floor.
Weintek’s new cMT3106XM is a rugged 10.1-inch handheld HMI that blends portability, performance, and safety to enhance operations directly on the factory floor.
I will say it again, if you do not know Weintek yet, you should. It is the hottest HMI+ out there. Free, user friendly software. Codesys options. Standard HMI, HMI plus PLC functionality in one unit, screenless HMI's, portable heavy duty HMI's... tell us what you need.
I will say it again, if you do not know Weintek yet, you should. It is the hottest HMI+ out there. Free, user friendly software. Codesys options. Standard HMI, HMI plus PLC functionality in one unit, screenless HMI's, portable heavy duty HMI's... tell us what you need.
The use of recipe data records accelerates and simplifies operation in production. Recipe management is just one of the many powerful features of our Weintek HMIs.
The use of recipe data records accelerates and simplifies operation in production. Recipe management is just one of the many powerful features of our Weintek HMIs.
🚀 Is CODESYS the Quiet Revolution in Industrial Automation?
If you’ve been in the automation space for a while, you’ve probably noticed something: more and more engineers, integrators, and OEMs are quietly shifting away from the big-name PLC platforms like Siemens and Allen Bradley and leaning into CODESYS.
And it’s not just a fringe movement anymore.
So what’s driving the shift?
🔓 Freedom from vendor lock-in
CODESYS runs on dozens of hardware platforms from Beckhoff to Weintek to Raspberry Pi. That means you’re not stuck in one ecosystem, paying premium prices for every module and license.
🧠 Multi-language support
Structured Text, Ladder, Function Block it’s all there. Engineers can use the language that fits the task, not the one dictated by the vendor.
🛠️ Built-in visualization and simulation
No need to bounce between five different tools. CODESYS lets you simulate, visualize, and debug in one environment. It’s lean, fast, and surprisingly intuitive.
💸 Cost efficiency
Licensing is often free or low-cost. For startups, small integrators, or even large teams looking to scale, that’s a game-changer.
But here’s the real question:
Is CODESYS just a cheaper alternative or is it becoming the new standard?
We’re seeing more clients ask for it. More engineers recommend it. More projects spec it in from day one.
It’s not about being anti-Siemens or anti-Rockwell it’s about flexibility, speed, and control.
👀 This isn't just a Trend—It's a Transition:
More engineers are spec’ing CODESYS from day one.
More teams are asking for flexibility.
More conversations are happening around breaking free from vendor lock-in.
The shift isn’t hypothetical—it’s real.
🚀 Is CODESYS the Quiet Revolution in Industrial Automation?
If you’ve been in the automation space for a while, you’ve probably noticed something: more and more engineers, integrators, and OEMs are quietly shifting away from the big-name PLC platforms like Siemens and Allen Bradley and leaning into CODESYS.
And it’s not just a fringe movement anymore.
So what’s driving the shift?
🔓 Freedom from vendor lock-in
CODESYS runs on dozens of hardware platforms from Beckhoff to Weintek to Raspberry Pi. That means you’re not stuck in one ecosystem, paying premium prices for every module and license.
🧠 Multi-language support
Structured Text, Ladder, Function Block it’s all there. Engineers can use the language that fits the task, not the one dictated by the vendor.
🛠️ Built-in visualization and simulation
No need to bounce between five different tools. CODESYS lets you simulate, visualize, and debug in one environment. It’s lean, fast, and surprisingly intuitive.
💸 Cost efficiency
Licensing is often free or low-cost. For startups, small integrators, or even large teams looking to scale, that’s a game-changer.
But here’s the real question:
Is CODESYS just a cheaper alternative or is it becoming the new standard?
We’re seeing more clients ask for it. More engineers recommend it. More projects spec it in from day one.
It’s not about being anti-Siemens or anti-Rockwell it’s about flexibility, speed, and control.
👀 This isn't just a Trend—It's a Transition:
More engineers are spec’ing CODESYS from day one.
More teams are asking for flexibility.
More conversations are happening around breaking free from vendor lock-in.
The shift isn’t hypothetical—it’s real.
I am working on #HMI programming with #Weintek for the passenger boarding bridges produced by the company I work for, UBS Airport Systems.
These HMI systems are installed in airports across many cities and countries, where they are used in the operator cabins to control passenger boarding bridges safely and efficiently.
Through this project, I have gained valuable experience in industrial automation, control systems, and aviation technologies, while also contributing to solutions that are deployed on a global scale.
I am working on #HMI programming with #Weintek for the passenger boarding bridges produced by the company I work for, UBS Airport Systems.
These HMI systems are installed in airports across many cities and countries, where they are used in the operator cabins to control passenger boarding bridges safely and efficiently.
Through this project, I have gained valuable experience in industrial automation, control systems, and aviation technologies, while also contributing to solutions that are deployed on a global scale.
OPC UA Communication Test: Weintek HMI and two Siemens S7-1200 PLCs
I have successfully completed a crucial communication test:
- Devices: One Weintek HMI as a client and two Siemens S7-1200 PLCs as a server.
- Protocol: OPC UA for data exchange.
-Verification: I used UAExpert to monitor and confirm the data flow in real-time.
The test demonstrated the robustness of the system and the effectiveness of the OPC UA protocol for handling complex automation architectures that include devices from different manufacturers.
OPC UA Communication Test: Weintek HMI and two Siemens S7-1200 PLCs
I have successfully completed a crucial communication test:
- Devices: One Weintek HMI as a client and two Siemens S7-1200 PLCs as a server.
- Protocol: OPC UA for data exchange.
-Verification: I used UAExpert to monitor and confirm the data flow in real-time.
The test demonstrated the robustness of the system and the effectiveness of the OPC UA protocol for handling complex automation architectures that include devices from different manufacturers.
🔥 Automation / Maintenance / Projects / Engineering 🔥
📃 Presenting another successful retrofit, where we replaced the PLC (discontinued) and an old HMI, with an updated system (Rockwell Micrologix 850 + Weintek 7" HMI) with the update of the Programming Logic.
⛔ The customer had reported to us a great concern with the operation of the machine, which was already being operated manually by the team, because in another occurrence it was not possible to make it return to automatic operation due to some failures in the system.
🖋️ As it is an old machine, no history of projects and descriptions of operation were found. Therefore, a reverse engineering work was carried out for detailing and elaboration of a process and control description. Sizing of control hardware and other components. Involving the following steps:
✅ Monitoring and surveys in the field together with the operation team;
✅Preparation of Process Descriptive and control;
✅Preparation of the Electrical Project;
✅Control Hardware and HMI Specifications;
✅Specification of the components of the Panel;
✅Disassembly of the old Hardware, and assembly of the new Hardware;
✅TAF of the Control Panel;
✅Development of Programming Logic;
✅HMI configuration;
✅TAF of Logic;
✅Installation of the Panel in the field;
✅Machine commissioning;
✅Intervention and support in the resolution of instrumentation problems;
✅Startup;
✅Assisted Departure;
✅Operational Training;
⚠️ Don't wait for your machine or process to stop due to lack of maintenance or replacement of discontinued components and systems. Make a plan to update your automation system.
🟢 OAK Intelligence in Automation Projects.
🔥 Automation / Maintenance / Projects / Engineering 🔥
📃 Presenting another successful retrofit, where we replaced the PLC (discontinued) and an old HMI, with an updated system (Rockwell Micrologix 850 + Weintek 7" HMI) with the update of the Programming Logic.
⛔ The customer had reported to us a great concern with the operation of the machine, which was already being operated manually by the team, because in another occurrence it was not possible to make it return to automatic operation due to some failures in the system.
🖋️ As it is an old machine, no history of projects and descriptions of operation were found. Therefore, a reverse engineering work was carried out for detailing and elaboration of a process and control description. Sizing of control hardware and other components. Involving the following steps:
✅ Monitoring and surveys in the field together with the operation team;
✅Preparation of Process Descriptive and control;
✅Preparation of the Electrical Project;
✅Control Hardware and HMI Specifications;
✅Specification of the components of the Panel;
✅Disassembly of the old Hardware, and assembly of the new Hardware;
✅TAF of the Control Panel;
✅Development of Programming Logic;
✅HMI configuration;
✅TAF of Logic;
✅Installation of the Panel in the field;
✅Machine commissioning;
✅Intervention and support in the resolution of instrumentation problems;
✅Startup;
✅Assisted Departure;
✅Operational Training;
⚠️ Don't wait for your machine or process to stop due to lack of maintenance or replacement of discontinued components and systems. Make a plan to update your automation system.
🟢 OAK Intelligence in Automation Projects.
We successfully automated a Flexo Printing Machine by synchronizing its rollers and integrating all I/O signals. Both analog signals (such as speed) and sensor-based counting were connected and displayed on the HMI.
The project was implemented using a Mitsubishi PLC and a Weintek HMI, ensuring smooth operation and real-time monitoring.
We successfully automated a Flexo Printing Machine by synchronizing its rollers and integrating all I/O signals. Both analog signals (such as speed) and sensor-based counting were connected and displayed on the HMI.
The project was implemented using a Mitsubishi PLC and a Weintek HMI, ensuring smooth operation and real-time monitoring.
I’m grateful to have been part of the development process of Bank Indonesia’s data center. I had the opportunity to work as a system programmer on the chiller leakage line, where I integrated 253 leakage sensors from ICPDAS using the Modbus RTU protocol and programmed them with Weintek HMI as the alert and logging system. This was a significant opportunity for me to contribute as an engineer involved in the project.
I’m grateful to have been part of the development process of Bank Indonesia’s data center. I had the opportunity to work as a system programmer on the chiller leakage line, where I integrated 253 leakage sensors from ICPDAS using the Modbus RTU protocol and programmed them with Weintek HMI as the alert and logging system. This was a significant opportunity for me to contribute as an engineer involved in the project.
ELECTRICAL PANEL FOR DOSER WITH LOAD CELL WITH INTEGRATED PLC
KEY FEATURES:
1. Dosing accuracy: User-friendly interface with HMI display that allows inverter adjustment
2. Advanced management: via Siemens S7-1200 PLC with Weintek HMI interface
3. Remote monitoring and control: Full visualization and control via IXON cloud platform
4. Integrated data log: Save on USB or automatically send via email the dispensing made
OPERATION:
In all operating modes, dosing data can be recorded on a USB stick, allowing for comprehensive monitoring and detailed analysis of operations. In addition, the pump speed can be easily adjusted via a selector switch on the HMI.
1. Automatic Mode (Control via HMI):
The discharge takes place as long as the operator keeps the control pressed. Once unloading is complete, the system automatically performs the loading phase, preparing the cylinder for the next cycle without the need for further intervention.
2. Automatic Mode (PLC control of the system):
In this mode, the feeder works in integration with the PLC of the system in which it is mounted. The settings entered in the HMI are no longer considered, and dosing will take place as long as the dry contacts, connected to the PLC, remain closed. At the end of the unloading process, the cylinder automatically fills up after 5 seconds, ensuring continuity of operation.
3. Manual Mode (Deadman Operation):
The dispenser can be used in manual mode for applications where an operator is required. In this mode, the loading and unloading of additives is manually activated by pressing the dedicated button on the HMI panel.
4. Additional Functions:
- Inverter parameters: frequency adjustment and slowdown to avoid overdosing
- Delayed start: Start delay setting
- Data log: record and download data to USB and send via e-mail to configurable groups of recipients
- Alarm management: viewing, downloading to USB or sending via email the detected alarms
- IXON Cloud remote connection: browser access with dedicated credentials for direct control or view-only
SPECIFICATIONS:
- Power supply: 220V AC
- Analog output: 4 – 20 mA
- IP 55 electrical control panel in painted sheet metal (RAL 7032) dimensions 500x400x200 according to CEI 17/13-1 standards
- HMI panel in painted sheet metal (RAL 7032) dimensions 300x200x80 according to CEI 17/13-1 standards
- USB, Ethernet connections
- WEINTEK 7" DISPLAY
ELECTRICAL PANEL FOR DOSER WITH LOAD CELL WITH INTEGRATED PLC
KEY FEATURES:
1. Dosing accuracy: User-friendly interface with HMI display that allows inverter adjustment
2. Advanced management: via Siemens S7-1200 PLC with Weintek HMI interface
3. Remote monitoring and control: Full visualization and control via IXON cloud platform
4. Integrated data log: Save on USB or automatically send via email the dispensing made
OPERATION:
In all operating modes, dosing data can be recorded on a USB stick, allowing for comprehensive monitoring and detailed analysis of operations. In addition, the pump speed can be easily adjusted via a selector switch on the HMI.
1. Automatic Mode (Control via HMI):
The discharge takes place as long as the operator keeps the control pressed. Once unloading is complete, the system automatically performs the loading phase, preparing the cylinder for the next cycle without the need for further intervention.
2. Automatic Mode (PLC control of the system):
In this mode, the feeder works in integration with the PLC of the system in which it is mounted. The settings entered in the HMI are no longer considered, and dosing will take place as long as the dry contacts, connected to the PLC, remain closed. At the end of the unloading process, the cylinder automatically fills up after 5 seconds, ensuring continuity of operation.
3. Manual Mode (Deadman Operation):
The dispenser can be used in manual mode for applications where an operator is required. In this mode, the loading and unloading of additives is manually activated by pressing the dedicated button on the HMI panel.
4. Additional Functions:
- Inverter parameters: frequency adjustment and slowdown to avoid overdosing
- Delayed start: Start delay setting
- Data log: record and download data to USB and send via e-mail to configurable groups of recipients
- Alarm management: viewing, downloading to USB or sending via email the detected alarms
- IXON Cloud remote connection: browser access with dedicated credentials for direct control or view-only
SPECIFICATIONS:
- Power supply: 220V AC
- Analog output: 4 – 20 mA
- IP 55 electrical control panel in painted sheet metal (RAL 7032) dimensions 500x400x200 according to CEI 17/13-1 standards
- HMI panel in painted sheet metal (RAL 7032) dimensions 300x200x80 according to CEI 17/13-1 standards
- USB, Ethernet connections
- WEINTEK 7" DISPLAY
🚀 Automation Project – HMI Translation & Enhancement
This month I had the opportunity to participate in a very interesting project related to the modification of the different HMIs of an entertainment system production line at HONDA.
🔧 Project Description:
The work consisted of translating the Weintek brand HMIs into the EasyBuilder Pro software, moving from Chinese-English to Spanish.
The main objective was to facilitate the understanding of the concepts shown in the HMI, so that operators and technicians have clarity about what they are pressing and how these actions impact the process.
✨ Results:
More intuitive and operator-friendly 👨 🏭 interface
Reduction in fault ⚡ diagnosis times
Better communication between the system and plant personnel
📚 What this project left me:
It was a very enriching experience that allowed me to strengthen my skills in PLC and HMI programming, as well as to continue learning about the integration of automated systems.
🙏 I thank the maintenance team for the support in the implementation.
💬 If anyone else works with EasyBuilder Pro or Mitsubishi PLC, I would love to exchange experiences.
🚀 Automation Project – HMI Translation & Enhancement
This month I had the opportunity to participate in a very interesting project related to the modification of the different HMIs of an entertainment system production line at HONDA.
🔧 Project Description:
The work consisted of translating the Weintek brand HMIs into the EasyBuilder Pro software, moving from Chinese-English to Spanish.
The main objective was to facilitate the understanding of the concepts shown in the HMI, so that operators and technicians have clarity about what they are pressing and how these actions impact the process.
✨ Results:
More intuitive and operator-friendly 👨 🏭 interface
Reduction in fault ⚡ diagnosis times
Better communication between the system and plant personnel
📚 What this project left me:
It was a very enriching experience that allowed me to strengthen my skills in PLC and HMI programming, as well as to continue learning about the integration of automated systems.
🙏 I thank the maintenance team for the support in the implementation.
💬 If anyone else works with EasyBuilder Pro or Mitsubishi PLC, I would love to exchange experiences.
Turning automation challenges into seamless integration – in just 30 minutes. ⚙️🚀
Ever faced an automation system that just isn’t delivering? Watch this quick demo where I take a PLC from another automation provider—struggling with performance issues—and transform it into a fully functional, high-performance system in just 30 minutes.
What I integrated into the Weintek HMI:
✅ Manual/Auto mode
✅ Fault history tracking
✅ Emergency stop localization
✅ Speed adjustments
✅ Box counting
✅ Performance Dashboards
No overcomplication. No delays. Just smart, efficient solutions that deliver immediate value.
Turning automation challenges into seamless integration – in just 30 minutes. ⚙️🚀
Ever faced an automation system that just isn’t delivering? Watch this quick demo where I take a PLC from another automation provider—struggling with performance issues—and transform it into a fully functional, high-performance system in just 30 minutes.
What I integrated into the Weintek HMI:
✅ Manual/Auto mode
✅ Fault history tracking
✅ Emergency stop localization
✅ Speed adjustments
✅ Box counting
✅ Performance Dashboards
No overcomplication. No delays. Just smart, efficient solutions that deliver immediate value.
Presentation of a project that covers the entire technology stack, from the physical sensor to the analytics dashboard. The goal is to transform raw data into a powerful tool for comparing and optimizing production processes.
Solution architecture:
1️⃣ Robust Data Acquisition (PLC): A PLC cyclically samples over 100 process variables. To handle lossless communication to the database, FIFO logic has been implemented that buffers samples.
2️⃣ Secure Communication (HMI): A Weintek HMI acts as a gateway and communicates with the PLC through a "handshake" mechanism: the HMI writes data to the MySQL database, waits for confirmation of writing, and only then does the PLC send the next data. This ensures zero data loss.
3️⃣ Backend (PHP/MySQL): A PHP script connects to the database to extract the required data efficiently.
4️⃣ Frontend and Data Visualization (JavaScript/Chart.js): The heart of the project is a web dashboard developed for:
- Select up to 3 datasets from completely different time periods.
- Overlay the graphs to visually compare the progress of the processes.
- Calculate key statistics (maximum, minimum, mean, and standard deviation) in real-time to measure process stability.
- Set visual alarm thresholds to immediately identify anomalies.
This tool transforms historical data into immediate insights, allowing you to answer questions such as: "Was yesterday's processing more stable than last week's?"
Presentation of a project that covers the entire technology stack, from the physical sensor to the analytics dashboard. The goal is to transform raw data into a powerful tool for comparing and optimizing production processes.
Solution architecture:
1️⃣ Robust Data Acquisition (PLC): A PLC cyclically samples over 100 process variables. To handle lossless communication to the database, FIFO logic has been implemented that buffers samples.
2️⃣ Secure Communication (HMI): A Weintek HMI acts as a gateway and communicates with the PLC through a "handshake" mechanism: the HMI writes data to the MySQL database, waits for confirmation of writing, and only then does the PLC send the next data. This ensures zero data loss.
3️⃣ Backend (PHP/MySQL): A PHP script connects to the database to extract the required data efficiently.
4️⃣ Frontend and Data Visualization (JavaScript/Chart.js): The heart of the project is a web dashboard developed for:
- Select up to 3 datasets from completely different time periods.
- Overlay the graphs to visually compare the progress of the processes.
- Calculate key statistics (maximum, minimum, mean, and standard deviation) in real-time to measure process stability.
- Set visual alarm thresholds to immediately identify anomalies.
This tool transforms historical data into immediate insights, allowing you to answer questions such as: "Was yesterday's processing more stable than last week's?"
