Weintek Love in the Wild

I really like Weintek's products, cost benefit, high technology and secrets that I have unraveled that not even the tutorials explain that it is possible. CMT Line: Remote Access, Web Page, with native MQTT talking directly to AWS, AZURE, serves as supervisory. G01 this gateway is fantastic: it serves for any integrated modbus server PLC, native MQTT and OPC UA with 15 thousand tags without licensing, very easy integration with SCADA, talks with SQL server database, and My SQL, and the best thing is that it creates the tables without you having to configure anything, just the communication, it can simulate OFF LINE that EBPRO simulates as a physical hmi interface. FHDX 820: serves as mini SCADA without the use of an industrial PC, perhaps the only difference is that it does not have a Java script, but it has a macro that solves a lot, animations, alarms, events, recipes, it even triggers the PLC of different machines and without paying a license. EASYACCESS 2.0: remote access works miracles, it is possible to access the entire network and not just the HMI in question, firewall does not exist for it. WEINCLOUD.NET: Low-cost web SCADA creation per tag And the possibility of the entire CMT line becoming PLC codesys by activating license, very low cost.

🚀 First phase completed: Full integration of the Intelligent Generation Monitoring Center The first key stage of one of the most challenging and transformative projects I have worked on is officially concluded: the real-time integration of all the generation plants of Empresa Eléctrica Quito towards a unified, scalable and digitally supervised Smart Monitoring Center. This phase included the centralised connection and monitoring of: ⚡ Gualberto Hernández Thermal Power Plant 💧 CH Cumbayá 💧 CH Nayón 💧 CH Paschoa 💧 CH Guangopolo 🔌 (Coming soon) Hidrovictoria Power Plant 🧠 Technical Approach to the Project The system is built on a modern automation architecture that integrates: 🔹 Advanced HMI Weintek cMT-FHDX-820 — Programmed with macros, used for the calculation, treatment, consolidation and optimization of critical variables. — Interfaces designed in EasyBuilder Pro for intuitive, responsive, and operator-oriented visualization. 🔹 Data acquisition from Schneider Quantum PLC — Direct consumption of data on power, flow, levels, MWh, generation curves and mission-critical electrical parameters. — Standardization of protocols and optimization of data structures for reliable WAN performance. 🔹 WAN Communications Infrastructure and Central Broker — Each exchange sends its data in real time to a single node, with optimized telemetry and packet management. — Low latency, redundancy, security and full traceability are ensured. 🔹 WeinCloud Cloud Platform – Executive Dashboards — 24/7 remote monitoring, with just a link to the Weincloud web platform. — Advanced graphs of power, accumulated energy, fuel, efficiencies, transformer states and dynamic behavior. — Daily reports automatically generated in the cloud. 💡 Phase 1 Results ✔️ 100% operational integration of all the plants. ✔️ Real-time visualization of thermal and hydraulic energy production. ✔️ Unified dashboards that allow instant analysis of the energy balance. ✔️ Optimization of supervision for operators, maintenance and management. 🌐 Ultimate Goal Build a platform that takes energy management towards a modern scheme of: Smart Grid, centralized operation, intelligent automation and data-driven decision-making This project marks a before and after in the digitalisation of operational supervision and represents a firm step towards more resilient, efficient and sustainable energy management.

Efficient HVAC system management starts with intelligent access to information. With Weintek's WEINCLOUD platform, you can monitor and control your processes in real time, from anywhere and with complete security. Ideal for building and industrial applications, this solution offers intuitive dashboards, integration with PLCs, and data history, ensuring more agility in decision-making and shorter response time for maintenance.

🔹 Engineering the Nitrogen Skid Unit – Power Meets Intelligence One of the most exciting projects I’ve worked on at HydroSERV was the Skid Nitrogen Pumping Unit – a system that combines mechanical power, safety, and smart automation in one compact design. These units are capable of delivering nitrogen at pressures up to 10,000 PSI and flow rates up to 180,000 SCFH, and they are essential in: ✅ Well servicing & intervention ✅ Pipeline & valve pressure testing ✅ Purging & blanketing to prevent oxygen/moisture ✅ Drying operations for tanks & pipelines ✅ Inerting in refineries & chemical plants ⚙️ Key Components of the Unit: High-Pressure Pump – delivers nitrogen reliably at extreme pressures. Vaporizer System – converts liquid nitrogen into usable gas. Detroit Diesel Engine – the driving power of the unit. Storage & Piping System – safe distribution and flow handling. Skid Frame – a compact, mobile structure I designed in SolidWorks to house and protect all equipment. 🔧 My Contribution – Where Mechatronics Comes Alive: Mechanical Design: Created the Skid Frame and drafted precision components like the IN-2 Plunger Clamp, ensuring manufacturability and accuracy. Automation & Control: Installed and wired pressure, flow, and temperature sensors directly to the PLC. Built a jack (junction) box to organize and simplify the control circuit. Integrated a DC–DC power converter, terminal blocks, fuses, and relays for safe and stable operation. Connected the Detroit Diesel engine control panel with the automation system. Programmed a Weintek HMI, giving operators an easy interface for: Live monitoring of pressure, flow, and temperature Alarms and safety interlocks Calibration and data logging

Vessel: 400 L still with distillation column. Heating System: 5 × electric heaters with automated control. Temperature Control: Precision temperature monitoring and regulation of product. Flow Measurement: Integrated flow sensor for process monitoring. Volume Measurement: Continuous measurement of total vessel volume. Mixing System: Motorized mixer for homogeneous product processing. Control System: Siemens S7-1200 PLC for process automation. Operator Interface: Weintek HMI for control, monitoring, and visualization.

A little WFH for Dynamic Motion Industries LLC industries over the weekend. Project #1 is some wiring for a panel due for testing and customer delivery this week. Project #2 is the very beginning of the migration of a monitoring system from an android tablet to a Weintek USA, Inc. cMT3108 HMI and Rockwell Automation CompactLogix controller.

Excited to share the details of a recent project I worked on! Designed and implemented a complete monitoring and control system. Here’s what we accomplished: - Used sensors for temperature, humidity, and differential pressure in each tank. - Two valves for each tank —one for gas purging and the other for exhaust. - Designed a pressure-controlled system where the upper and lower pressure limits (set via a Weintek HMI) controlled the system operations. - Added user-defined upper and lower limits for temperature, pressure, and humidity, with alarms for all these parameters. - Configured digital feedback for valve statuses (open, closed, or intermediate), displayed on the HMI system monitor for real-time tracking. - Implemented datalogging to record valve operations (open/close) and high/low alarms for pressure, temperature, and humidity. -Developed real-time graphs for pressure, temperature, and humidity on the HMI to monitor trends and system behavior visually. - Also added feature for remote monitoring and control using Easy access 2.0. This project was an incredible experience, combining automation, real-time monitoring, and data management into a robust and user-friendly system!

I designed and implemented a straightforward yet highly effective Live Cloud Monitoring System for my organization. Leveraging the CMT Series of Weintek HMI, with the Easy Access function activated, I established seamless remote access to our Programmable Logic Controller (PLC) for monitoring and troubleshooting, eliminating the necessity for additional VPN and server configurations. Furthermore, I utilized the Weincloud Dashboard to incorporate 20 PLC Tags into a Web-Based HMI, as depicted below. Finally, I authored a PHP script to seamlessly embed the Weincloud HMI within our private domain. In Malaysia, the adoption of IoT tools remains relatively limited compared to their widespread utilization in Western industrial contexts. However, I firmly believe that these tools exhibit considerable stability and prevalence in Western industries. It behooves us to embrace this technology and venture beyond conventional frameworks rather than expending resources on foundational development. By doing so, we can expedite our development processes and mitigate operational downtime. Is there any harm in exploring new avenues? 😉

Ease of use is a key feature in #agautomation. Coupling a VEGA Americas, Inc. radar with a Weintek USA, Inc. HMI and WERMA stacklights provides simple, reliable and easy to use level monitoring for any grain system. VEGA's intuitive VEGA Tools app allows customers to configure radars on their own with ease over bluetooth. Weintek's flexibility in design makes it easy to hide away rarely used settings in pop-ups, making field configuration easy on a less cluttered HMI with hierarchical design. WERMA's new RST56 provides a sharp contrast vs traditional stacklights with colored lenses, making it easier to distinguish which light segments are illuminated.

There's several alternatives to radar for bin level sensing. 🪨 Throw stones at the side of the bin. 🪜 Climb the ladder constantly. 🪟 Mechanical indicators that fill w/water. 🎡 Rotary switches combined with a stopwatch for how long to fill after the light turns on and a notepad to remember to tell grandpa there's already 2 loads past the switch. 📷 Cameras... That magically see through dust and debris. ➕ Math, grain in - grain out. EzPz. Or just add radar and remove the guesswork.

"Revolutionizing Denim Pants Production with Automation: A Success Story" HSA (Pvt.) Ltd. (Leather Division) Introduction As an automation expert, I'm thrilled to share a recent success story where I designed and implemented a comprehensive automation solution for a spray booth machine used in denim pants production. This project showcases the power of automation in transforming manufacturing processes. The Challenge: The client's existing spray booth machine was manually operated, resulting in inconsistent product quality, reduced efficiency, and increased labor costs. The goal was to automate the process to improve product quality, reduce production time, and minimize waste. The Solution: To address the challenge, I designed and built a custom control panel, developed a Fatek PLC program, and created a user-friendly HMI (Human-Machine Interface) for the spray booth machine. The automation solution featured: - Automated Pressure control - Spray nozzle control - Alarm and notification system - Real-time monitoring and data analysis through the HMI Results: The implementation of the automation solution resulted in significant improvements in production efficiency, product quality, and reduced labor costs. The client reported: - 30% increase in production efficiency - 20% reduction in labor costs - Improved product quality and consistency Conclusion: This project demonstrates the transformative power of automation in manufacturing. By designing and implementing a comprehensive automation solution, we were able to streamline the denim pants production process, resulting in significant cost savings and improved product quality.

Couldn’t agree more! We used the headless version to display runtime data on 32” HD Monitors. Ops asked for 2 more… this system was easily expandable by using mini pc’s with VESA mounting to the monitor. Installed the cMT viewer application on the remote PC’s. Launched the apps and pointed it to the Headless HMI’s cMT server. Easy low cost solution. No proprietary licensing needed.

Just implemented on for Canbus on a 95 ft yacht!!!! for battery monitoring.. the EBPro Sware is pretty slick.. there tech support is good too:) hardware=solid!

Technical debt can sneak up on you and flexibility is key when combating it. Our original simple level monitoring panel was written in a simple cost-effective PLC with fixed memory programming. This was fine for minimal features and only four sensors. When it needed to be expanded to accommodate more sensors and features, dev time and potential errors shot up exponentially and compromises would have to be made. We use Codesys almost exclusively for our bigger projects and initially I felt it was overkill for this. Fortunately, we had already upgraded to using a Weintek HMI and that opened the door for easy Codesys integration. The cost-effective PLC was converted to remote IO, Codesys license added to the HMI and the program was rewritten in 1/10th of the time with no compromises made. Future requests will also be easy to accommodate due to the power of Codesys.

Project Highlight: Furnace Monitoring System – Chemistry Lab, ITB As part of the Engineering team at PT Daun Biru Engineering, I had the opportunity to take the lead as Project Manager for the successful installation and integration of a Furnace Monitoring System at the Chemistry Laboratory of Institut Teknologi Bandung (ITB). The project was executed at the Chemistry Laboratory of Institut Teknologi Bandung (ITB) in Bandung, on March 24–25, 2025, for our client Dr. Carolus Borromeus Rasrendra, Head of the Chemistry Lab. The scope of work included the replacement of 13 temperature controllers (Autonics TK4S and TK4L series), integration of temperature data from both Autonics controllers and Fuji recorders via the Modbus protocol, and the setup of centralized data acquisition using a Weintek HMI, which served as a data logger and trend monitoring interface. Additional tasks involved panel baseplate modification, structured cabling, and the installation of supporting components such as a PC All-in-One (AIO), UPS, and DIN-rail accessories. In total, the system enabled real-time logging and monitoring of 25 temperature points across two independent reactor systems. This system enhances ITB’s lab operations with accurate, real-time furnace temperature monitoring and historical trend data — supporting their chemical research activities with better traceability and control. Appreciate the support from the ITB Chemistry Lab and the amazing team at PT Daun Biru Engineering for making this project a success.

🔧⚡ Milestone Achieved! Thrilled to share the successful installation of a 175kW Sungrow inverter, expanding an existing 125kW solar setup—bringing the total to 300kW of clean, renewable energy! ☀️🔋 This hybrid system features both Sungrow and Huawei inverters, seamlessly integrated and smartly managed through Encombi 🔗 with unique device IDs for efficient communication and monitoring. The entire system is also being actively monitored through a Weintek HMI 📟—offering real-time data visualization and control for better performance and maintenance. From system design to commissioning, this project has been an amazing hands-on experience in hybrid solar solutions and smart energy management. 🙌 Proud to be contributing to a smarter, greener, and more sustainable future. 🌱🌍

A fantastic platform for #machinedata #visualization. Featuring over 400 plc communications drivers in both #touchscreen and #headless form factors, Weintek USA, Inc. offers the very best in #hmi and #webdisplay products making machine data management a breeze.

Proud to share my recent project, developed for a Weintek HMI screen using EasyBuilder software, during my internship at Atlas Engineering Ltd. 🚀 As part of my time at the DID Plant—where high-precision motorcycle chain components are manufactured—I designed and implemented a Human-Machine Interface (HMI) system to streamline production data handling and performance monitoring. 🔹 Project Goal To simplify daily production data entry, automate dispatch and target tracking, and provide real-time performance insights through an interactive dashboard—helping operators and supervisors make faster, data-driven decisions. 🔹 System Overview The HMI was built with three main interfaces: 1️⃣ Home Page – Company branding with real-time clock 2️⃣ Daily Production Table – Manual input for part-wise data (Inner Plate, Outer Plate, Pin, Bush, Roller), categorized by product models (CD-70, CG-125, CAM 25) and departments (OEM/SPD) 3️⃣ Production Dashboard – Visuals and records including: Monthly target vs achieved Daily dispatch summary Yearly log (Jan–Dec) Pie charts for progress visualization Functional controls for refresh, calculations, and logging 🔹 Automation via Macros ✅ Auto-calculation of total dispatch ✅ Target progress tracking ✅ Dynamic pie chart updates ✅ Monthly-to-yearly data logging 🔹 Key Impact This system enhanced operator efficiency, ensured accurate production records, and introduced real-time visibility into daily operations—bridging the gap between raw data and actionable insights. This hands-on project allowed me to apply my skills in EasyBuilder, macro programming, and industrial automation to solve practical production challenges on a Weintek-based interface.

And once again… Thank you to my clients who trust my professionalism. Practical monitoring applications for practical world 🌎. Put into practice your ideas 💡.