Weintek Love in the Wild

Two identical control panels ready for shipping to a customer I like the weintek hot spot facility on the faceless HMI it's a good way for putting a screen in awkward places also accessing plc anywhere around the machine.

Main panel build is WIP at the Dynamic Motion Industries LLC shop. This will be part of a two panel system being delivered to a customer site in late November with on site installation and start support by our team in Illinois. This system will monitor the safe system status and control four immersion heaters at an aluminum die casting plant.

Project after project – we grow together with our customers! 🔩 This time we supply a complete control system for a hydraulic power unit with a 75 kW motor. Scope of implementation: ➡️ Control cabinet – designed and manufactured by our team ➡️ Components: m.in. Rittal, Eaton, Phoenix Contact ➡️ Control based on Fatek PLC and Weintek HMI panel ➡️ Proprietary software for PLC+HMI ➡️ Installation, commissioning and functional tests at the customer's premises

ELECTRICAL PANEL FOR DOSER WITH LOAD CELL WITH INTEGRATED PLC KEY FEATURES: 1. Dosing accuracy: User-friendly interface with HMI display that allows inverter adjustment 2. Advanced management: via Siemens S7-1200 PLC with Weintek HMI interface 3. Remote monitoring and control: Full visualization and control via IXON cloud platform 4. Integrated data log: Save on USB or automatically send via email the dispensing made OPERATION: In all operating modes, dosing data can be recorded on a USB stick, allowing for comprehensive monitoring and detailed analysis of operations. In addition, the pump speed can be easily adjusted via a selector switch on the HMI. 1. Automatic Mode (Control via HMI): The discharge takes place as long as the operator keeps the control pressed. Once unloading is complete, the system automatically performs the loading phase, preparing the cylinder for the next cycle without the need for further intervention. 2. Automatic Mode (PLC control of the system): In this mode, the feeder works in integration with the PLC of the system in which it is mounted. The settings entered in the HMI are no longer considered, and dosing will take place as long as the dry contacts, connected to the PLC, remain closed. At the end of the unloading process, the cylinder automatically fills up after 5 seconds, ensuring continuity of operation. 3. Manual Mode (Deadman Operation): The dispenser can be used in manual mode for applications where an operator is required. In this mode, the loading and unloading of additives is manually activated by pressing the dedicated button on the HMI panel. 4. Additional Functions: - Inverter parameters: frequency adjustment and slowdown to avoid overdosing - Delayed start: Start delay setting - Data log: record and download data to USB and send via e-mail to configurable groups of recipients - Alarm management: viewing, downloading to USB or sending via email the detected alarms - IXON Cloud remote connection: browser access with dedicated credentials for direct control or view-only SPECIFICATIONS: - Power supply: 220V AC - Analog output: 4 – 20 mA - IP 55 electrical control panel in painted sheet metal (RAL 7032) dimensions 500x400x200 according to CEI 17/13-1 standards - HMI panel in painted sheet metal (RAL 7032) dimensions 300x200x80 according to CEI 17/13-1 standards - USB, Ethernet connections - WEINTEK 7" DISPLAY

Control panel for the equipment upgrade of an existing waterplay area at a riverside park in regional QLD. IT features Schneider Electric switchgear and a Weintek HMI. The board provided control and water treatment to 3 key areas: - The "Water Stream" region, where water is pumped into a boat feature and trickling down through a concrete stream. - "Splashpad" region, where water is pumped into a series of jumping and cascade jets, draining to a perimeter strip drain. - "Wreck Pool" region, where water is pumped into a shallow pool through eyeballs in one wall, draining through to an overflow grate. All water then drains to a balance tank where it is then treated and returned to the other end of the tank.

🔹 Data Center | Generator Synchronization & Transfer Control Panels 🔹 Not just a panel project… The heart of critical infrastructure. 📌 What did we do? • Designed 2 Master Panels (MAS 1 & MAS 2) to ensure the continuity of the data center’s power supply. • Independent generator groups are controlled through these panels, providing full redundancy. • Every detail executed with uncompromising quality: • PLC: Siemens • Control: DEIF • Circuit Breakers: ABB & Schneider • Relays: Schneider & Phoenix Contact • Terminal Blocks: WAGO • Push Buttons: Schneider • HMI Panel: Weintek • As İksel Elektromekanik team, we completed the manufacturing, assembly, labeling, and wiring with long hours of dedicated work. 📌 Result: A fully functional, dual master panel system with complete synchronization and transfer capability, delivering high reliability. ⚡ The MAS panels you see here are not just control panels; they are the outcome of team spirit + quality engineering + world-class components combined.

Some pictures of the first weeks of the year… Nice panel building, final commissioning of a foundry project and received a great new toy to play with from Weintek Especially the wifi module is an awesome feature. It’s possible to connect the HMI in your local wifi or you can use it as a hotspot to connect with your smartphone or laptop to control it remotely. With an EasyAccess license it’s working as your connection for remote support. Also #codesys license are available for HMI. I’m sure Weintek HMI will be used more and more in our projects.

Some action shots from a 3 panel build for a customer in Iowa. These three control panels will control the temperature in soup kettles. The customer is currently running an open loop system with manual temperature recording. Dynamic Motion Industries LLC is providing them a closed loop solution with real time monitoring and emailed reports to their quality team. These panels are slotted for install and commissioning the end of this week. This system uses a Rockwell Automation Micro 850 with a Real Time Clock module and an RTD expansion module. We are using ifm PT100 Stainless Steel 24” sensors and displaying it all on a Weintek USA, Inc. HMI.

Existing customer called with a problem, their project was being delayed by control panel lead times. A basic lead/lag pump panel based on level. The spec called for relay logic, indicator lights and mercury switches. With customer approval we updated this to modern times with a VEGA Americas, Inc. radar level sensor, PLC control and Weintek USA, Inc. HMI for easy user adjustments and remote operation. Designed, assembled and programmed in 10% of the originally quoted timeframe. Can't always knock them out this quick, but when the timing allows and the programs are straightforward, things move quick. #plcprogramming #automation #freshproduce #systemsintegrator

Great things come in small packages. These compact panels are headed out to various sites for monitoring grain bin levels with VEGA Americas, Inc. radar levels sensors and Weintek USA, Inc. HMIs. A few have some simple extra logic that was requested such as stacklight operation, auto swap between bins based on level and auto shutdown based on amperage. Custom routed enclosures from Polycase, Inc. keeps things neat and professional.

🚀 Proud to share our latest achievement at Sona Hospital, Fauji Fertilizer Company Limited! We provided automation services and installed an electrical panel for their 2000 LPH plant. The panel was built using Delta PLC ES2 series and Weintek MT8071IE, seamlessly integrated with an INVT VFD for optimal control and performance. 🌟 💡 Delivering automation solutions that make a difference!

"Revolutionizing Denim Pants Production with Automation: A Success Story" HSA (Pvt.) Ltd. (Leather Division) Introduction As an automation expert, I'm thrilled to share a recent success story where I designed and implemented a comprehensive automation solution for a spray booth machine used in denim pants production. This project showcases the power of automation in transforming manufacturing processes. The Challenge: The client's existing spray booth machine was manually operated, resulting in inconsistent product quality, reduced efficiency, and increased labor costs. The goal was to automate the process to improve product quality, reduce production time, and minimize waste. The Solution: To address the challenge, I designed and built a custom control panel, developed a Fatek PLC program, and created a user-friendly HMI (Human-Machine Interface) for the spray booth machine. The automation solution featured: - Automated Pressure control - Spray nozzle control - Alarm and notification system - Real-time monitoring and data analysis through the HMI Results: The implementation of the automation solution resulted in significant improvements in production efficiency, product quality, and reduced labor costs. The client reported: - 30% increase in production efficiency - 20% reduction in labor costs - Improved product quality and consistency Conclusion: This project demonstrates the transformative power of automation in manufacturing. By designing and implementing a comprehensive automation solution, we were able to streamline the denim pants production process, resulting in significant cost savings and improved product quality.

Exciting day at G3 Automation! Another batch of custom control panels equipped with Weintek USA, Inc. HMIs ready to ship to our OEM partner. These panels are designed for seamless operation, featuring intuitive touchscreen interfaces for enhanced control and efficiency.

This electrical control cabinet is designed for the automation and control of a specialized piece of equipment used in the water sector. It ensures operational safety, system reliability, and ease of monitoring through high-quality industrial components. Key Features: Enclosure: The cabinet is built from fiberglass-reinforced polyamide, offering excellent mechanical strength and high resistance to corrosion, humidity, and UV exposure. This makes it suitable for challenging environments typically found in water-related applications. Automation Components: The control system is based on Siemens PLC hardware, known for its robustness, flexibility, and seamless integration into industrial networks. Human-Machine Interface: A Weintek HMI provides real-time process visualization, intuitive navigation, and remote diagnostics capability, simplifying operation and maintenance. Wiring and Protections: Internal wiring is routed cleanly and labeled according to industrial standards. The cabinet includes circuit breakers, relays, and other protective devices sized appropriately for the connected loads. This cabinet is part of a complete automated solution for equipment operating within the water industry, where reliability and long-term performance are critical.

📸 We've been hard at work the last few months securing new contracts and making new connections - here is a throwback to one of our projects from earlier this year. Part of a set of control panels made for a blowing system, Siemens V20 drives with an S71200. Weintek CMT 15" HMI, and a safety system using IDEM control gear. Power distributed through on a Wohner 160A crossboard, we loved the simplicity of this and the time saved in wiring speaks for itself! Housed in an floor standing ETA enclosure, great build quality as always. 🏭 We specialise in crafting bespoke control solutions tailored to each customer's unique needs. From design and electrical schematics to installation and commissioning, we ensure a smooth and efficient process from start to finish. 🔑 Offering a diverse controls and installations portfolio, we deliver turnkey solutions to meet our customers' requirements, guaranteeing top-notch quality and satisfaction. 📩 For inquiries or to learn more about our services, feel free to reach out to me directly at [email protected].

Did you know we offer in-house PLC/HMI/SCADA programming customised to your projects requirements? We have experience across all common brands and have programmed over 800 projects. What's the benefit of having in-house programming? Customisation - In-house programming allows for tailored PLC/HMI and SCADA solutions specific to project needs, ensuring better integration with existing systems. Greater Control - Direct control over both hardware and software development leads to higher quality and reliability, reducing the likelihood of errors or miscommunications. Scalability & Flexibility - In-house development teams can quickly scale or adjust the project as requirements evolve, offering more flexibility than outsourced solutions. Long-Term Support - Ongoing support and updates in-house ensures long-term reliability and maintenance, as the same team that designed the system will manage any changes.

We recently completed this control switchboard for a swimming centre redevelopment in South Australia. The board provided control to a 50m pool, 25m pool and a Learn To Swim pool. This project featured a 15" Weintek HMI and Siemens PLC, fully programmed and tested inhouse.