Weintek Love in the Wild
From Farm to Table: Fully Automated Milk Pasteurization Plant π₯
We're excited to announce the successful completion of a new, fully automated milk pasteurization plant.
This project involved designing and commissioning a state-of-the-art system that maximizes efficiency, hygiene, and product consistency.
Key features:
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Optimized Process Design: Streamlined pasteurization, heating, cooling, flow control, and CIP operations.
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Siemens S7-1200 PLC: Precise control of all plant operations for seamless and reliable performance.
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Weintek HMI: User-friendly interface for easy operator interaction and system monitoring.
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WinCC 7.0 SCADA Integration: Centralized control, data logging, and trend analysis for optimized plant performance.
This project demonstrates Robox's expertise in delivering innovative and efficient automation solutions for the food and beverage industry.
From Farm to Table: Fully Automated Milk Pasteurization Plant π₯
We're excited to announce the successful completion of a new, fully automated milk pasteurization plant.
This project involved designing and commissioning a state-of-the-art system that maximizes efficiency, hygiene, and product consistency.
Key features:
β
Optimized Process Design: Streamlined pasteurization, heating, cooling, flow control, and CIP operations.
β
Siemens S7-1200 PLC: Precise control of all plant operations for seamless and reliable performance.
β
Weintek HMI: User-friendly interface for easy operator interaction and system monitoring.
β
WinCC 7.0 SCADA Integration: Centralized control, data logging, and trend analysis for optimized plant performance.
This project demonstrates Robox's expertise in delivering innovative and efficient automation solutions for the food and beverage industry.
Panel is ready... Now it is time for #commissioning #ABBMotion #ACS380 #Weintek #cmt2168X #PLCprogramming #Codesys #PM5052 #AC500eCo #ModbusRTU #encoder #wiring
Panel is ready... Now it is time for #commissioning #ABBMotion #ACS380 #Weintek #cmt2168X #PLCprogramming #Codesys #PM5052 #AC500eCo #ModbusRTU #encoder #wiring
Two HMIs Somatic and WeinTek connected to one PLC via OPC UA and S7 Protocol. This can be implemented with many UI/HMI throughout the facility.
Two HMIs Somatic and WeinTek connected to one PLC via OPC UA and S7 Protocol. This can be implemented with many UI/HMI throughout the facility.
Today was the day to review and make the last software and hardware adjustments in another project that will soon be delivered to the customer. The system was developed with integration between Siemens S7-1500 PLC (CPU 1515-2 PN), Weintek HMI and Danfoss FC 300 frequency inverters, ensuring robustness and reliability in operation. For development and commissioning, the following were used: β’ TIA Portal V20 (Siemens) β’ EasyBuilder Pro (Weintek) β’ MCT10 (Danfoss) Another completed project with a focus on performance, integration and quality.
Today was the day to review and make the last software and hardware adjustments in another project that will soon be delivered to the customer. The system was developed with integration between Siemens S7-1500 PLC (CPU 1515-2 PN), Weintek HMI and Danfoss FC 300 frequency inverters, ensuring robustness and reliability in operation. For development and commissioning, the following were used: β’ TIA Portal V20 (Siemens) β’ EasyBuilder Pro (Weintek) β’ MCT10 (Danfoss) Another completed project with a focus on performance, integration and quality.
π₯ Revamping - Labeling Machine with Tracking Destacker Design and software development for an automatic labeling machine with synchronised tracking destacking system to the conveyor belt, created in collaboration with LB Service. π» Software Development The project included: - Complete management of the machine cycle - HMI supervision development - Parameterization of the motion part - Performance optimization for stability over time - Connection for remote control βοΈ Hardware - Schneider Electric - Weintek π Description of the machine The machine is an automatic system designed to: - Destacking by suction cup system with vacuum pump - Position accurately on moving belt - Manage the continuous flow with alarms and stoppages - Download batches of labeled products according to the set set β‘The electronic control coordinates axes, encoders and labeling devices, ensuring: - High application accuracy - Constant repetitiveness over time - Dynamic synchronization with tape speed - Configurable parameters and recipes based on format and label A solution designed to ensure application quality, production reliability and stable performance even over prolonged work cycles.
π₯ Revamping - Labeling Machine with Tracking Destacker Design and software development for an automatic labeling machine with synchronised tracking destacking system to the conveyor belt, created in collaboration with LB Service. π» Software Development The project included: - Complete management of the machine cycle - HMI supervision development - Parameterization of the motion part - Performance optimization for stability over time - Connection for remote control βοΈ Hardware - Schneider Electric - Weintek π Description of the machine The machine is an automatic system designed to: - Destacking by suction cup system with vacuum pump - Position accurately on moving belt - Manage the continuous flow with alarms and stoppages - Download batches of labeled products according to the set set β‘The electronic control coordinates axes, encoders and labeling devices, ensuring: - High application accuracy - Constant repetitiveness over time - Dynamic synchronization with tape speed - Configurable parameters and recipes based on format and label A solution designed to ensure application quality, production reliability and stable performance even over prolonged work cycles.
Proud to share my recent project at Riaz Industries Ltd, where I led the commissioning and synchronization of a PV Diesel plant. This complex project involved blending automation and energy management to optimize power generation from solar, generator, and grid sources. Key Achievements: - Installed Weintek HMI to control and synchronize 550kW solar inverters (Inverex 110kW x 5=550KW), 500kW generator, and grid with 149kW net metering load, ensuring seamless transitions. - Integrated energy analyzer for real-time data capture and display on HMI, enabling comprehensive monitoring and load management. - Successfully synchronized power inputs, maximizing efficiency across the PV diesel plant. Gratified to have advanced my programming and technical skills in industrial automation and energy management.
Proud to share my recent project at Riaz Industries Ltd, where I led the commissioning and synchronization of a PV Diesel plant. This complex project involved blending automation and energy management to optimize power generation from solar, generator, and grid sources. Key Achievements: - Installed Weintek HMI to control and synchronize 550kW solar inverters (Inverex 110kW x 5=550KW), 500kW generator, and grid with 149kW net metering load, ensuring seamless transitions. - Integrated energy analyzer for real-time data capture and display on HMI, enabling comprehensive monitoring and load management. - Successfully synchronized power inputs, maximizing efficiency across the PV diesel plant. Gratified to have advanced my programming and technical skills in industrial automation and energy management.
π§ From Semi-Automatic to Fully Automated β Feed Production System Upgrade
Proud to share a recent project delivered by our team in an animal feed production facility (poultry, cattle, and goat nutrition lines). The objective was clear: Replace an unstable and faulty control system with a reliable, precise, and fully automated solution. The existing process was running in semi-automatic mode with recurring dosing inaccuracies from multiple silos and limited diagnostic visibility. This was directly impacting efficiency and maintenance response time. Our approach focused on: βͺ Rebuilding the entire control logic on a Siemens S7-1200 PLC βͺ Developing a structured and intuitive interface using a Weintek HMI βͺ Converting the system from semi-automatic to fully automatic operation βͺ Improving dosing precision to near-optimal accuracy βͺ Implementing clear alarm handling and diagnostic feedback for faster troubleshooting The result: β Smoother production cycles β Significantly improved dosing precision β Better operator visibility β Faster maintenance intervention β A more reliable and scalable system Projects like this highlight how structured automation and well-designed control philosophy can transform performance Proud to be part of a team that focuses on reliability, precision, and continuous improvement.
π§ From Semi-Automatic to Fully Automated β Feed Production System Upgrade
Proud to share a recent project delivered by our team in an animal feed production facility (poultry, cattle, and goat nutrition lines). The objective was clear: Replace an unstable and faulty control system with a reliable, precise, and fully automated solution. The existing process was running in semi-automatic mode with recurring dosing inaccuracies from multiple silos and limited diagnostic visibility. This was directly impacting efficiency and maintenance response time. Our approach focused on: βͺ Rebuilding the entire control logic on a Siemens S7-1200 PLC βͺ Developing a structured and intuitive interface using a Weintek HMI βͺ Converting the system from semi-automatic to fully automatic operation βͺ Improving dosing precision to near-optimal accuracy βͺ Implementing clear alarm handling and diagnostic feedback for faster troubleshooting The result: β Smoother production cycles β Significantly improved dosing precision β Better operator visibility β Faster maintenance intervention β A more reliable and scalable system Projects like this highlight how structured automation and well-designed control philosophy can transform performance Proud to be part of a team that focuses on reliability, precision, and continuous improvement.
Efficient HVAC system management starts with intelligent access to information. With Weintek's WEINCLOUD platform, you can monitor and control your processes in real time, from anywhere and with complete security. Ideal for building and industrial applications, this solution offers intuitive dashboards, integration with PLCs, and data history, ensuring more agility in decision-making and shorter response time for maintenance.
Efficient HVAC system management starts with intelligent access to information. With Weintek's WEINCLOUD platform, you can monitor and control your processes in real time, from anywhere and with complete security. Ideal for building and industrial applications, this solution offers intuitive dashboards, integration with PLCs, and data history, ensuring more agility in decision-making and shorter response time for maintenance.
PLC: Schneider Electric TM241CE24T HMI: Weintek MT8017iE TR/ Application: Neutralization of acidic gases in the environment according to ppm values was performed using PID control block. EN/ Application: Using PID control, the system performs neutralization based on the ppm values of acidic gases in the environment.
PLC: Schneider Electric TM241CE24T HMI: Weintek MT8017iE TR/ Application: Neutralization of acidic gases in the environment according to ppm values was performed using PID control block. EN/ Application: Using PID control, the system performs neutralization based on the ppm values of acidic gases in the environment.
πΉ Smart Automation Upgrade πΉ Spring Coil Todayβs setup was quite interestingβ¦ The machine was operated in a combination of Speed Mode and Length Mode. The control architecture included: β‘οΈ Siemens G120 VFDs (x2) β‘οΈ S7-1214C DC/DC/DC PLC β‘οΈ Weintek HMI The main objectives were: πΈ Maintain stable speed control πΈ Achieve accurate length measurement πΈ Provide a simple UI for the operator After running multiple test cycles, the machine performance aligned with the expected results β without additional hard wiring and without disturbing the production logic βοΈ This is the best part of automation: βSmall changes, big improvements.β β¨
πΉ Smart Automation Upgrade πΉ Spring Coil Todayβs setup was quite interestingβ¦ The machine was operated in a combination of Speed Mode and Length Mode. The control architecture included: β‘οΈ Siemens G120 VFDs (x2) β‘οΈ S7-1214C DC/DC/DC PLC β‘οΈ Weintek HMI The main objectives were: πΈ Maintain stable speed control πΈ Achieve accurate length measurement πΈ Provide a simple UI for the operator After running multiple test cycles, the machine performance aligned with the expected results β without additional hard wiring and without disturbing the production logic βοΈ This is the best part of automation: βSmall changes, big improvements.β β¨
PLC: Emerson RSTi-EP CPE100 Standalone Controller HMI: Weintek MT8017iE EN/ Waste Water Treatment Plant Automation System πΉ PID Controlled Blower Management Depending on the dissolved oxygen (DO) level in the pool, the blowers are operated with frequency control with the PID control algorithm, thus ensuring optimum energy consumption according to the oxygen demand. πΉ Co-Aging Principal-Spare Motor Working Structure By operating the motors with the principle of co-aging, system continuity is increased, equipment life is balanced and maintenance costs are reduced thanks to the principal-backup structure. πΉ Intelligent Level Control and Safety Scenarios With control algorithms based on level feedback: Overflow risks are prevented, Engines are prevented from running idle, Process safety and operational stability are increased. The entire system is supported by user-friendly HMI screens that allow the operator to monitor and intervene in the field from a single point. EN/ Wastewater Treatment Plant Automation System πΉ PID-Controlled Blower Management Blowers are operated with variable frequency control based on the dissolved oxygen (DO) level in the basin using a PID control algorithm. This approach ensures optimal energy consumption by supplying oxygen according to real-time process demand. πΉ DutyβStandby Motor Operation with Equal Aging Motors are operated based on an equal aging strategy, ensuring balanced operating hours between duty and standby units. This configuration improves system availability, extends equipment lifetime, and reduces maintenance costs. πΉ Intelligent Level Control and Safety Scenarios Through level-feedback-based control algorithms: Overflow risks are prevented, Dry running of motors is avoided, Overall process safety and operational stability are enhanced. The entire system is supported by user-friendly HMI screens, allowing operators to monitor and control the plant from a single point efficiently.
PLC: Emerson RSTi-EP CPE100 Standalone Controller HMI: Weintek MT8017iE EN/ Waste Water Treatment Plant Automation System πΉ PID Controlled Blower Management Depending on the dissolved oxygen (DO) level in the pool, the blowers are operated with frequency control with the PID control algorithm, thus ensuring optimum energy consumption according to the oxygen demand. πΉ Co-Aging Principal-Spare Motor Working Structure By operating the motors with the principle of co-aging, system continuity is increased, equipment life is balanced and maintenance costs are reduced thanks to the principal-backup structure. πΉ Intelligent Level Control and Safety Scenarios With control algorithms based on level feedback: Overflow risks are prevented, Engines are prevented from running idle, Process safety and operational stability are increased. The entire system is supported by user-friendly HMI screens that allow the operator to monitor and intervene in the field from a single point. EN/ Wastewater Treatment Plant Automation System πΉ PID-Controlled Blower Management Blowers are operated with variable frequency control based on the dissolved oxygen (DO) level in the basin using a PID control algorithm. This approach ensures optimal energy consumption by supplying oxygen according to real-time process demand. πΉ DutyβStandby Motor Operation with Equal Aging Motors are operated based on an equal aging strategy, ensuring balanced operating hours between duty and standby units. This configuration improves system availability, extends equipment lifetime, and reduces maintenance costs. πΉ Intelligent Level Control and Safety Scenarios Through level-feedback-based control algorithms: Overflow risks are prevented, Dry running of motors is avoided, Overall process safety and operational stability are enhanced. The entire system is supported by user-friendly HMI screens, allowing operators to monitor and control the plant from a single point efficiently.
This Form 3bih control panel was manufactured for a new public learn to swim facility located in Brisbane. The new centre features a 20m indoor learn to swim pool and in the board you'll find: Siemens PLC, a Weintek HMI, Danfoss Aqua VSD's and Schneider Electric switchgear throughout. Love working on these commercial pool projects.
This Form 3bih control panel was manufactured for a new public learn to swim facility located in Brisbane. The new centre features a 20m indoor learn to swim pool and in the board you'll find: Siemens PLC, a Weintek HMI, Danfoss Aqua VSD's and Schneider Electric switchgear throughout. Love working on these commercial pool projects.
Work Done..!!
Installation at the end customer.
SAT carried out with the customer on the 4 different products...!!.
Throughput from 80cps/min to 92cps/min
Flowpack double-loading robotic cell with SACARA SR-6iA robot in IrPickTool double Tracking and Cognex external vision. Communication PROFINET. FANUC R-30iB Compact Plus Cabinet. SCHMALZ ejector. Controlling through a WEINTEK display
Work Done..!!
Installation at the end customer.
SAT carried out with the customer on the 4 different products...!!.
Throughput from 80cps/min to 92cps/min
Flowpack double-loading robotic cell with SACARA SR-6iA robot in IrPickTool double Tracking and Cognex external vision. Communication PROFINET. FANUC R-30iB Compact Plus Cabinet. SCHMALZ ejector. Controlling through a WEINTEK display
π First phase completed: Full integration of the Intelligent Generation Monitoring Center
The first key stage of one of the most challenging and transformative projects I have worked on is officially concluded: the real-time integration of all the generation plants of Empresa ElΓ©ctrica Quito towards a unified, scalable and digitally supervised Smart Monitoring Center.
This phase included the centralised connection and monitoring of:
β‘ Gualberto HernΓ‘ndez Thermal Power Plant
π§ CH CumbayΓ‘
π§ CH NayΓ³n
π§ CH Paschoa
π§ CH Guangopolo
π (Coming soon) Hidrovictoria Power Plant
π§ Technical Approach to the Project
The system is built on a modern automation architecture that integrates:
πΉ Advanced HMI Weintek cMT-FHDX-820
β Programmed with macros, used for the calculation, treatment, consolidation and optimization of critical variables.
β Interfaces designed in EasyBuilder Pro for intuitive, responsive, and operator-oriented visualization.
πΉ Data acquisition from Schneider Quantum PLC
β Direct consumption of data on power, flow, levels, MWh, generation curves and mission-critical electrical parameters.
β Standardization of protocols and optimization of data structures for reliable WAN performance.
πΉ WAN Communications Infrastructure and Central Broker
β Each exchange sends its data in real time to a single node, with optimized telemetry and packet management.
β Low latency, redundancy, security and full traceability are ensured.
πΉ WeinCloud Cloud Platform β Executive Dashboards
β 24/7 remote monitoring, with just a link to the Weincloud web platform.
β Advanced graphs of power, accumulated energy, fuel, efficiencies, transformer states and dynamic behavior.
β Daily reports automatically generated in the cloud.
π‘ Phase 1 Results
βοΈ 100% operational integration of all the plants.
βοΈ Real-time visualization of thermal and hydraulic energy production.
βοΈ Unified dashboards that allow instant analysis of the energy balance.
βοΈ Optimization of supervision for operators, maintenance and management.
π Ultimate Goal
Build a platform that takes energy management towards a modern scheme of: Smart Grid, centralized operation, intelligent automation and data-driven decision-making
This project marks a before and after in the digitalisation of operational supervision and represents a firm step towards more resilient, efficient and sustainable energy management.
π First phase completed: Full integration of the Intelligent Generation Monitoring Center
The first key stage of one of the most challenging and transformative projects I have worked on is officially concluded: the real-time integration of all the generation plants of Empresa ElΓ©ctrica Quito towards a unified, scalable and digitally supervised Smart Monitoring Center.
This phase included the centralised connection and monitoring of:
β‘ Gualberto HernΓ‘ndez Thermal Power Plant
π§ CH CumbayΓ‘
π§ CH NayΓ³n
π§ CH Paschoa
π§ CH Guangopolo
π (Coming soon) Hidrovictoria Power Plant
π§ Technical Approach to the Project
The system is built on a modern automation architecture that integrates:
πΉ Advanced HMI Weintek cMT-FHDX-820
β Programmed with macros, used for the calculation, treatment, consolidation and optimization of critical variables.
β Interfaces designed in EasyBuilder Pro for intuitive, responsive, and operator-oriented visualization.
πΉ Data acquisition from Schneider Quantum PLC
β Direct consumption of data on power, flow, levels, MWh, generation curves and mission-critical electrical parameters.
β Standardization of protocols and optimization of data structures for reliable WAN performance.
πΉ WAN Communications Infrastructure and Central Broker
β Each exchange sends its data in real time to a single node, with optimized telemetry and packet management.
β Low latency, redundancy, security and full traceability are ensured.
πΉ WeinCloud Cloud Platform β Executive Dashboards
β 24/7 remote monitoring, with just a link to the Weincloud web platform.
β Advanced graphs of power, accumulated energy, fuel, efficiencies, transformer states and dynamic behavior.
β Daily reports automatically generated in the cloud.
π‘ Phase 1 Results
βοΈ 100% operational integration of all the plants.
βοΈ Real-time visualization of thermal and hydraulic energy production.
βοΈ Unified dashboards that allow instant analysis of the energy balance.
βοΈ Optimization of supervision for operators, maintenance and management.
π Ultimate Goal
Build a platform that takes energy management towards a modern scheme of: Smart Grid, centralized operation, intelligent automation and data-driven decision-making
This project marks a before and after in the digitalisation of operational supervision and represents a firm step towards more resilient, efficient and sustainable energy management.
Upgrade and modernization of the MDF lamination line monitoring system
From signal checking to full design of buttons and switches
Using Weintek touch panels and Siemens S7-400 PLC
With Ethernet communication between HMI panels and the Siemens PLC
Upgrade and modernization of the MDF lamination line monitoring system
From signal checking to full design of buttons and switches
Using Weintek touch panels and Siemens S7-400 PLC
With Ethernet communication between HMI panels and the Siemens PLC
A PROJECT IβM PROUD OF
A couple of years ago, I implemented an automation system for a sugar production facility β the chamber press filter station used for suspension filtration. During this project, I created a 3D model of the collector piping and actuator layout, developed the control algorithm from scratch on a VIPA 300s PLC, and fully built the interfaces for a Weintek HMI panel and a WinCC Professional SCADA system.
This was my first PLC, SCADA, and HMI project that I completed entirely on my own. The most rewarding part was seeing the 3D model come to life and watching the mechanisms operate exactly as I had defined in the logic.
A PROJECT IβM PROUD OF
A couple of years ago, I implemented an automation system for a sugar production facility β the chamber press filter station used for suspension filtration. During this project, I created a 3D model of the collector piping and actuator layout, developed the control algorithm from scratch on a VIPA 300s PLC, and fully built the interfaces for a Weintek HMI panel and a WinCC Professional SCADA system.
This was my first PLC, SCADA, and HMI project that I completed entirely on my own. The most rewarding part was seeing the 3D model come to life and watching the mechanisms operate exactly as I had defined in the logic.
For these projects, I've selected Weintek HMIs - I'm working in EasyBuilder Pro, and it seems like it'll be more than capable for my needs. Someone in this sub suggested them, and I'm liking the software more than the one for the CMore HMIs (and some other brand I've forgotten at the moment). So that part is set. 2 projects - OEM machine that controls some smaller pumps via relays and digital inputs, and monitors tank volume via a 4-20mA pressure sensor. In-house manufacturing line that will pump chemicals and use IO-Link flowmeters from IFM and likely some 4-20mA level sensors, and trigger some output relays.
For these projects, I've selected Weintek HMIs - I'm working in EasyBuilder Pro, and it seems like it'll be more than capable for my needs. Someone in this sub suggested them, and I'm liking the software more than the one for the CMore HMIs (and some other brand I've forgotten at the moment). So that part is set. 2 projects - OEM machine that controls some smaller pumps via relays and digital inputs, and monitors tank volume via a 4-20mA pressure sensor. In-house manufacturing line that will pump chemicals and use IO-Link flowmeters from IFM and likely some 4-20mA level sensors, and trigger some output relays.
Our production line wants to create an awareness dashboard with modern web technology. We want to extract data logs via Weintek, as our current system uses Siemens PLCs and HMI. The old vendor used Siemens environment tools like WinCC and TIA Portal to create a dashboard, but we can't afford to purchase a license. So we've decided to extend our topology using Weintek instead.
Our production line wants to create an awareness dashboard with modern web technology. We want to extract data logs via Weintek, as our current system uses Siemens PLCs and HMI. The old vendor used Siemens environment tools like WinCC and TIA Portal to create a dashboard, but we can't afford to purchase a license. So we've decided to extend our topology using Weintek instead.
New panel for a chilled water system using the Weintek CMT3218XP 21.5" HMI - Great looking piece of kit. Looking forward to getting this one installed on site π Graphics to follow when commissioning is underway!
We'll be using this as part of an IO link system to display temperature, pressure and flow rate for 14 machines. For systems like this I always opt for IO link as it provides us quick and easy expansion to the system.
The systems we design are very versatile and can be used in a range of applications, using only the best equipment we can provide solutions for any industry.
New panel for a chilled water system using the Weintek CMT3218XP 21.5" HMI - Great looking piece of kit. Looking forward to getting this one installed on site π Graphics to follow when commissioning is underway!
We'll be using this as part of an IO link system to display temperature, pressure and flow rate for 14 machines. For systems like this I always opt for IO link as it provides us quick and easy expansion to the system.
The systems we design are very versatile and can be used in a range of applications, using only the best equipment we can provide solutions for any industry.
I've used them quite a bit as Maple systems screens. I like that they can talk to a ton of different PLC types. I mainly use it for Allen-bradley cause the weintek is a lot cheaper than the panelviews. Heck, there was one project on a dredge in Savannah that used a 4" weintek just to switch screens on a factorytalk SE Application.
I've used them quite a bit as Maple systems screens. I like that they can talk to a ton of different PLC types. I mainly use it for Allen-bradley cause the weintek is a lot cheaper than the panelviews. Heck, there was one project on a dredge in Savannah that used a 4" weintek just to switch screens on a factorytalk SE Application.
George
Automation Engineer

A few moments from a project Iβm really proud of:
A capsule packaging machine using a Siemens PLC, Festo servo systems, Uteco sensors, a Weintek HMI, and additional automation components from Schneider Electric.
Itβs always a great feeling to see the automation run smoothly after many hours of programming, testing, and fine-tuning!
A few moments from a project Iβm really proud of:
A capsule packaging machine using a Siemens PLC, Festo servo systems, Uteco sensors, a Weintek HMI, and additional automation components from Schneider Electric.
Itβs always a great feeling to see the automation run smoothly after many hours of programming, testing, and fine-tuning!
MickaΓ«l Pierre
Automation Specialist

Work Done..!!
FAT carried out with the customer on the 4 different products...!!
Getting started and SAT in 15 days.
Customer satisfied and reassured on a cadence of 92 cps/min for 90cps/min in the specifications.
Flowpack double-loading robotic cell with SCARA SR-6iA robot using IrPickTool double Tracking and Cognex external vision. Communication PROFINET. R-30iB Compact Plus bay. Controlling through a WEINTEK display
Work Done..!!
FAT carried out with the customer on the 4 different products...!!
Getting started and SAT in 15 days.
Customer satisfied and reassured on a cadence of 92 cps/min for 90cps/min in the specifications.
Flowpack double-loading robotic cell with SCARA SR-6iA robot using IrPickTool double Tracking and Cognex external vision. Communication PROFINET. R-30iB Compact Plus bay. Controlling through a WEINTEK display
10 Bar Smoke Tube Dual Fuel Boiler Panel Retrofit
Hardware:
Controller: SIEMENS S7-1214C AC/DC/Rly
Monitoring: Weintek HMI MT8102iP
Software:
TIA Portal V18
10 Bar Smoke Tube Dual Fuel Boiler Panel Retrofit
Hardware:
Controller: SIEMENS S7-1214C AC/DC/Rly
Monitoring: Weintek HMI MT8102iP
Software:
TIA Portal V18
This time, our team has developed a system for controlling the AUX systems of the FTIR detector β from design, through execution, to commissioning.
Inside: Fatek PLC, Weintek HMI panel, Siemens, Eaton and Phoenix Contact components β all in a robust RACK housing.
The whole thing is powered by our proprietary software, which ensures reliability and ease of use.
We are happy with every such stage β when technology, experience and passion together create an efficiently functioning solution πͺ
This time, our team has developed a system for controlling the AUX systems of the FTIR detector β from design, through execution, to commissioning.
Inside: Fatek PLC, Weintek HMI panel, Siemens, Eaton and Phoenix Contact components β all in a robust RACK housing.
The whole thing is powered by our proprietary software, which ensures reliability and ease of use.
We are happy with every such stage β when technology, experience and passion together create an efficiently functioning solution πͺ
Neil
Engineering Manager

Two identical control panels ready for shipping to a customer
I like the weintek hot spot facility on the faceless HMI it's a good way for putting a screen in awkward places also accessing plc anywhere around the machine.
Two identical control panels ready for shipping to a customer
I like the weintek hot spot facility on the faceless HMI it's a good way for putting a screen in awkward places also accessing plc anywhere around the machine.
In early October, I conducted a test of the Fire & Alarm Monitoring system for LVMDB panels at PT Hitachi Astemo, Plant 2 Karawang.
The system is designed to detect increased temperature and smoke presence in stages with different automatic responses at each level:
Level 1: The system provides early warning in the form of a tower lamp on top of the LVMDB panel as well as a yellow warning light in the security area and panel room.
Level 2: The system lights up a red light and buzzer in the panel room as a sign of critical conditions.
Level 3: The system automatically activates the extinguishing valve to deal with potential fires.
In addition, if the smoke sensor detects smoke, the system will also immediately open the extinguishing valve and turn on all warnings at the same time.
This test is part of the integration of Schneider PLC-based systems and Schneider and Weintek's HMIs, which aims to improve the safety and reliability of electrical installations through responsive monitoring and automated actions.
In early October, I conducted a test of the Fire & Alarm Monitoring system for LVMDB panels at PT Hitachi Astemo, Plant 2 Karawang.
The system is designed to detect increased temperature and smoke presence in stages with different automatic responses at each level:
Level 1: The system provides early warning in the form of a tower lamp on top of the LVMDB panel as well as a yellow warning light in the security area and panel room.
Level 2: The system lights up a red light and buzzer in the panel room as a sign of critical conditions.
Level 3: The system automatically activates the extinguishing valve to deal with potential fires.
In addition, if the smoke sensor detects smoke, the system will also immediately open the extinguishing valve and turn on all warnings at the same time.
This test is part of the integration of Schneider PLC-based systems and Schneider and Weintek's HMIs, which aims to improve the safety and reliability of electrical installations through responsive monitoring and automated actions.
Successfully commissioned a 500 kW Solar PV β 100 kW Diesel β Grid Hybrid Power System
The system is controlled using Siemens S7-1200 PLC and Weintek MT8072iP HMI, ensuring seamless power management and automation.
Proud to contribute toward a smarter and sustainable energy future πβοΈ
Successfully commissioned a 500 kW Solar PV β 100 kW Diesel β Grid Hybrid Power System
The system is controlled using Siemens S7-1200 PLC and Weintek MT8072iP HMI, ensuring seamless power management and automation.
Proud to contribute toward a smarter and sustainable energy future πβοΈ
β
Project Commissioned & Integrated Successfully ! πβ‘
We are proud to announce the successful testing and commissioning of a 2000.780 kW DC Solar Power Plant at Treet Battery Limited Faislabad another milestone in our journey toward sustainable industrial energy solutions.
πΉ Project Highlights:
β’ DC Capacity: 2000.780 kW
β’ PV Modules: 2,818 Nos. of Tongwei Solar 710 Wp (Ranked #5 globally)
β’ Inverters: 6 Nos. Sungrow SG350 HX (350 kW each)
β’ Communication: Sungrow Smart Logger 4000
β’ Hybrid Configuration: PV Diesel/Grid Synchronization
β’ Diesel Gensets: 3 x 2250 kVA synchronized via Weintek PV-Genset Controller
The system is designed to operate seamlessly in parallel with 1, 2, or 3 diesel generators, ensuring stable power supply, maximum solar utilization, and optimized fuel savings, a true example of smart hybrid integration.
β
Project Commissioned & Integrated Successfully ! πβ‘
We are proud to announce the successful testing and commissioning of a 2000.780 kW DC Solar Power Plant at Treet Battery Limited Faislabad another milestone in our journey toward sustainable industrial energy solutions.
πΉ Project Highlights:
β’ DC Capacity: 2000.780 kW
β’ PV Modules: 2,818 Nos. of Tongwei Solar 710 Wp (Ranked #5 globally)
β’ Inverters: 6 Nos. Sungrow SG350 HX (350 kW each)
β’ Communication: Sungrow Smart Logger 4000
β’ Hybrid Configuration: PV Diesel/Grid Synchronization
β’ Diesel Gensets: 3 x 2250 kVA synchronized via Weintek PV-Genset Controller
The system is designed to operate seamlessly in parallel with 1, 2, or 3 diesel generators, ensuring stable power supply, maximum solar utilization, and optimized fuel savings, a true example of smart hybrid integration.
βοΈ Powering Precision Lifting β Mitsubishi FR-A800 Inverter in Hoist Automation
In automation, motion control isnβt just about speed β itβs about stability, safety, and precision.
Recently, Iβve been working hands-on with the Mitsubishi Electric FR-A800 Series Inverter (VFD), used to control hoist motors in the Cargo Terminal Conveyor Management System HSIA - ICT Site.
This inverter delivers exceptional torque performance, smooth speed variation, and advanced safety features β essential for hoist operations where every lift and drop must be accurate and controlled.
By integrating it with Mitsubishi R16 PLC and Weintek HMI, I explored:
πΉ Advanced speed and torque control for hoist mechanisms
πΉ Smooth start-stop profiles for load safety
πΉ Auto/manual mode switching via PLC logic
πΉ Real-time monitoring through HMI and SCADA
Working on this setup reminded me how precision and reliability define automation. Every well-tuned inverter parameter transforms a heavy mechanical system into a smart, efficient, and safe operation.
βοΈ Powering Precision Lifting β Mitsubishi FR-A800 Inverter in Hoist Automation
In automation, motion control isnβt just about speed β itβs about stability, safety, and precision.
Recently, Iβve been working hands-on with the Mitsubishi Electric FR-A800 Series Inverter (VFD), used to control hoist motors in the Cargo Terminal Conveyor Management System HSIA - ICT Site.
This inverter delivers exceptional torque performance, smooth speed variation, and advanced safety features β essential for hoist operations where every lift and drop must be accurate and controlled.
By integrating it with Mitsubishi R16 PLC and Weintek HMI, I explored:
πΉ Advanced speed and torque control for hoist mechanisms
πΉ Smooth start-stop profiles for load safety
πΉ Auto/manual mode switching via PLC logic
πΉ Real-time monitoring through HMI and SCADA
Working on this setup reminded me how precision and reliability define automation. Every well-tuned inverter parameter transforms a heavy mechanical system into a smart, efficient, and safe operation.
In 2023, we commissioned a 12-Stand Continuous Rolling Line with the following specifications:
β’ Commissioned using Allen-Bradley CompactLogix PLC and FactoryTalk View SCADA.
β’ Ethernet IP communication Siemens AC Drives for Relay Lines, Cassette, Comb, Chains, Aramakas, and Profibus communication Sprint DC Drives for Rolling Stands and Reel.
β’ Monitoring and control provided with FactoryTalk View SCADA and Weintek HMI.
β’ Ethernet switches for short-distance RIO and drive communications, and fiber optic switches for distances of 50 meters and above.
β’ A Recipe application was prepared using VisualBasic Script via SCADA for storing parameters related to pulled products.
β’ A Reporting system was prepared using SQL-supported Weintek HMI and MSSQL for remote access and statistics.
In 2023, we commissioned a 12-Stand Continuous Rolling Line with the following specifications:
β’ Commissioned using Allen-Bradley CompactLogix PLC and FactoryTalk View SCADA.
β’ Ethernet IP communication Siemens AC Drives for Relay Lines, Cassette, Comb, Chains, Aramakas, and Profibus communication Sprint DC Drives for Rolling Stands and Reel.
β’ Monitoring and control provided with FactoryTalk View SCADA and Weintek HMI.
β’ Ethernet switches for short-distance RIO and drive communications, and fiber optic switches for distances of 50 meters and above.
β’ A Recipe application was prepared using VisualBasic Script via SCADA for storing parameters related to pulled products.
β’ A Reporting system was prepared using SQL-supported Weintek HMI and MSSQL for remote access and statistics.
π§ COD Water Monitoring β Integrating Weintek HMI & Schneider PLC
In wastewater treatment systems, the Chemical Oxygen Demand (COD) value is a crucial parameter that must be reported to the Ministry of Environment (KLHK) to ensure that wastewater is properly managed and does not harm the environment.
Recently, I completed a COD Water Monitoring project where the COD values are displayed in real-time on a Weintek HMI and automatically control valves through a Schneider PLC.
I developed both the PLC program and the HMI interface myself, using Modbus TCP for seamless two-way communication between the devices.
To prevent corrosion in humid environments, I used a polycarbonate panel enclosure. This material provides better resistance to moisture and mild chemicals, making it an ideal choice for automation systems in water treatment areas.
π‘ Lesson learned:
Through this project, I realized that simplicity in HMI design plays a vital role β a clear and informative interface allows operators to quickly understand the system condition and operate it efficiently without confusion.
Industrial automation is not only about efficiency but also a commitment to protecting our environment π.
π§ COD Water Monitoring β Integrating Weintek HMI & Schneider PLC
In wastewater treatment systems, the Chemical Oxygen Demand (COD) value is a crucial parameter that must be reported to the Ministry of Environment (KLHK) to ensure that wastewater is properly managed and does not harm the environment.
Recently, I completed a COD Water Monitoring project where the COD values are displayed in real-time on a Weintek HMI and automatically control valves through a Schneider PLC.
I developed both the PLC program and the HMI interface myself, using Modbus TCP for seamless two-way communication between the devices.
To prevent corrosion in humid environments, I used a polycarbonate panel enclosure. This material provides better resistance to moisture and mild chemicals, making it an ideal choice for automation systems in water treatment areas.
π‘ Lesson learned:
Through this project, I realized that simplicity in HMI design plays a vital role β a clear and informative interface allows operators to quickly understand the system condition and operate it efficiently without confusion.
Industrial automation is not only about efficiency but also a commitment to protecting our environment π.
Main panel build is WIP at the Dynamic Motion Industries LLC shop. This will be part of a two panel system being delivered to a customer site in late November with on site installation and start support by our team in Illinois. This system will monitor the safe system status and control four immersion heaters at an aluminum die casting plant.
Main panel build is WIP at the Dynamic Motion Industries LLC shop. This will be part of a two panel system being delivered to a customer site in late November with on site installation and start support by our team in Illinois. This system will monitor the safe system status and control four immersion heaters at an aluminum die casting plant.
Work in progress..!!
Dual-loading robotic cell for a Flowpack machine using a FANUC SR-6iA robot in IrPickTool dual-tracking mode with external Cognex vision. PROFINET communication. R-30iB Compact Plus control cabinet. Operated by a Weintek touchscreen.
Work in progress..!!
Dual-loading robotic cell for a Flowpack machine using a FANUC SR-6iA robot in IrPickTool dual-tracking mode with external Cognex vision. PROFINET communication. R-30iB Compact Plus control cabinet. Operated by a Weintek touchscreen.
Project after project β we grow together with our customers! π©
This time we supply a complete control system for a hydraulic power unit with a 75 kW motor.
Scope of implementation:
β‘οΈ Control cabinet β designed and manufactured by our team
β‘οΈ Components: m.in. Rittal, Eaton, Phoenix Contact
β‘οΈ Control based on Fatek PLC and Weintek HMI panel
β‘οΈ Proprietary software for PLC+HMI
β‘οΈ Installation, commissioning and functional tests at the customer's premises
Project after project β we grow together with our customers! π©
This time we supply a complete control system for a hydraulic power unit with a 75 kW motor.
Scope of implementation:
β‘οΈ Control cabinet β designed and manufactured by our team
β‘οΈ Components: m.in. Rittal, Eaton, Phoenix Contact
β‘οΈ Control based on Fatek PLC and Weintek HMI panel
β‘οΈ Proprietary software for PLC+HMI
β‘οΈ Installation, commissioning and functional tests at the customer's premises
One of my favorite HMI design projects was the graphical interface for a palletizer machine.
Although I didnβt have enough time to refine every detail as I wanted, it still remains one of my favorite designs β a balance between simplicity, usability, and visual appeal.
It was also a great experience working with Weintek HMIs, and despite the tight schedule, I truly enjoyed the design and testing process.
Iβm also really glad to have collaborated with Tayebe khani , the project supervisor β her guidance and support played a big role in moving the project forward.
For me, HMI design isnβt just about arranging buttons; itβs about creating an experience that feels right for the operator.
One of my favorite HMI design projects was the graphical interface for a palletizer machine.
Although I didnβt have enough time to refine every detail as I wanted, it still remains one of my favorite designs β a balance between simplicity, usability, and visual appeal.
It was also a great experience working with Weintek HMIs, and despite the tight schedule, I truly enjoyed the design and testing process.
Iβm also really glad to have collaborated with Tayebe khani , the project supervisor β her guidance and support played a big role in moving the project forward.
For me, HMI design isnβt just about arranging buttons; itβs about creating an experience that feels right for the operator.
π₯οΈ Exploring Smart Control with Weintek HMI (MT8121XE)
In modern industrial automation, HMI (Human Machine Interface) plays a vital role in bridging operators and PLC systems.
Recently, Iβve been working with the Weintek MT8121XE HMI β a 12.1β high-performance touch panel that offers fast response, clear visualization, and smooth integration with Mitsubishi PLC (R16 series) using EasyBuilder Pro software.
This HMI provides:
πΉ Real-time monitoring of conveyor operations
πΉ Alarm management and event tracking
πΉ Data logging and trend visualization
πΉ User-friendly interface for manual and auto control
Currently applying this system in Cargo Terminal Conveyor Management at Export Cargo Terminal (Hazrat Shahjalal International Airport). where visualization and reliability are key to continuous operations.
Automation isnβt only about programming β itβs about making control smarter, simpler, and more connected.
π₯οΈ Exploring Smart Control with Weintek HMI (MT8121XE)
In modern industrial automation, HMI (Human Machine Interface) plays a vital role in bridging operators and PLC systems.
Recently, Iβve been working with the Weintek MT8121XE HMI β a 12.1β high-performance touch panel that offers fast response, clear visualization, and smooth integration with Mitsubishi PLC (R16 series) using EasyBuilder Pro software.
This HMI provides:
πΉ Real-time monitoring of conveyor operations
πΉ Alarm management and event tracking
πΉ Data logging and trend visualization
πΉ User-friendly interface for manual and auto control
Currently applying this system in Cargo Terminal Conveyor Management at Export Cargo Terminal (Hazrat Shahjalal International Airport). where visualization and reliability are key to continuous operations.
Automation isnβt only about programming β itβs about making control smarter, simpler, and more connected.
Low cost supervisory system without limits of internal access TAGs, remote access, alarm notification, SQL database support, online DASHBOARD and others.... built with CMT FHDX 820
Low cost supervisory system without limits of internal access TAGs, remote access, alarm notification, SQL database support, online DASHBOARD and others.... built with CMT FHDX 820
I am impressed with the headless HMI with HDMI output. Two hours out of box and connected to 7 PLCs!
I mean itβs been awhile since I used Maple Systems. I liked their stuff in my previous life but the headless HMI with HDMI is something to talk about.
You can connect up to 64 PLCs to a single unit with an impressive list of over 300+ drivers as usual.
I like to give kudos to people and companies who make Controls Engineerβs lives easy.
Unboxing to 2 hours talking to 7 PLCs and displaying data on a TV? Impressively easy!
Downside?
Rumor mill from other plants and customers I have talked to about this setup is a TV is designed to be installed in our living room so the industrial environment gives a TV about a 1 year life span is the feedback I received from othersβ¦not really designed to be hung in a hot warehouse showing off your OEE scoresβ¦but the TV cost $300 and the cMT-FHDX-820 is $765β¦. Not bad.
Did I mention that from power βONβ to updating tags is a mind blowing 9 seconds?
I am impressed with the headless HMI with HDMI output. Two hours out of box and connected to 7 PLCs!
I mean itβs been awhile since I used Maple Systems. I liked their stuff in my previous life but the headless HMI with HDMI is something to talk about.
You can connect up to 64 PLCs to a single unit with an impressive list of over 300+ drivers as usual.
I like to give kudos to people and companies who make Controls Engineerβs lives easy.
Unboxing to 2 hours talking to 7 PLCs and displaying data on a TV? Impressively easy!
Downside?
Rumor mill from other plants and customers I have talked to about this setup is a TV is designed to be installed in our living room so the industrial environment gives a TV about a 1 year life span is the feedback I received from othersβ¦not really designed to be hung in a hot warehouse showing off your OEE scoresβ¦but the TV cost $300 and the cMT-FHDX-820 is $765β¦. Not bad.
Did I mention that from power βONβ to updating tags is a mind blowing 9 seconds?
Having a little fun giving this controls library a makeover. At first I typically just focus on functionality, without making things too ugly, but understanding they will need some love in the future. The popups are due for some love.
This is continuation of my "PlantPAx Lite" (I do need a better name for it) controls library using CODESYS North America and Weintek Easy Builder Pro HMI software.
I'm developing a library very similar in look, feel, and functionality to PlantPAx, but much lighter - just covering the basics and easily scalable if the customer needs.
OEMs, skid/machine builders, manufacturers - this is a very cost effective solution to your automation needs. No software contracts, more affordable hardware, and this solution is built to be programmed and deployed quickly.
Having a little fun giving this controls library a makeover. At first I typically just focus on functionality, without making things too ugly, but understanding they will need some love in the future. The popups are due for some love.
This is continuation of my "PlantPAx Lite" (I do need a better name for it) controls library using CODESYS North America and Weintek Easy Builder Pro HMI software.
I'm developing a library very similar in look, feel, and functionality to PlantPAx, but much lighter - just covering the basics and easily scalable if the customer needs.
OEMs, skid/machine builders, manufacturers - this is a very cost effective solution to your automation needs. No software contracts, more affordable hardware, and this solution is built to be programmed and deployed quickly.
I am working on #HMI programming with #Weintek for the passenger boarding bridges produced by the company I work for, UBS Airport Systems.
These HMI systems are installed in airports across many cities and countries, where they are used in the operator cabins to control passenger boarding bridges safely and efficiently.
Through this project, I have gained valuable experience in industrial automation, control systems, and aviation technologies, while also contributing to solutions that are deployed on a global scale.
I am working on #HMI programming with #Weintek for the passenger boarding bridges produced by the company I work for, UBS Airport Systems.
These HMI systems are installed in airports across many cities and countries, where they are used in the operator cabins to control passenger boarding bridges safely and efficiently.
Through this project, I have gained valuable experience in industrial automation, control systems, and aviation technologies, while also contributing to solutions that are deployed on a global scale.
π₯ Automation / Maintenance / Projects / Engineering π₯
π Presenting another successful retrofit, where we replaced the PLC (discontinued) and an old HMI, with an updated system (Rockwell Micrologix 850 + Weintek 7" HMI) with the update of the Programming Logic.
β The customer had reported to us a great concern with the operation of the machine, which was already being operated manually by the team, because in another occurrence it was not possible to make it return to automatic operation due to some failures in the system.
ποΈ As it is an old machine, no history of projects and descriptions of operation were found. Therefore, a reverse engineering work was carried out for detailing and elaboration of a process and control description. Sizing of control hardware and other components. Involving the following steps:
β
Monitoring and surveys in the field together with the operation team;
β
Preparation of Process Descriptive and control;
β
Preparation of the Electrical Project;
β
Control Hardware and HMI Specifications;
β
Specification of the components of the Panel;
β
Disassembly of the old Hardware, and assembly of the new Hardware;
β
TAF of the Control Panel;
β
Development of Programming Logic;
β
HMI configuration;
β
TAF of Logic;
β
Installation of the Panel in the field;
β
Machine commissioning;
β
Intervention and support in the resolution of instrumentation problems;
β
Startup;
β
Assisted Departure;
β
Operational Training;
β οΈ Don't wait for your machine or process to stop due to lack of maintenance or replacement of discontinued components and systems. Make a plan to update your automation system.
π’ OAK Intelligence in Automation Projects.
π₯ Automation / Maintenance / Projects / Engineering π₯
π Presenting another successful retrofit, where we replaced the PLC (discontinued) and an old HMI, with an updated system (Rockwell Micrologix 850 + Weintek 7" HMI) with the update of the Programming Logic.
β The customer had reported to us a great concern with the operation of the machine, which was already being operated manually by the team, because in another occurrence it was not possible to make it return to automatic operation due to some failures in the system.
ποΈ As it is an old machine, no history of projects and descriptions of operation were found. Therefore, a reverse engineering work was carried out for detailing and elaboration of a process and control description. Sizing of control hardware and other components. Involving the following steps:
β
Monitoring and surveys in the field together with the operation team;
β
Preparation of Process Descriptive and control;
β
Preparation of the Electrical Project;
β
Control Hardware and HMI Specifications;
β
Specification of the components of the Panel;
β
Disassembly of the old Hardware, and assembly of the new Hardware;
β
TAF of the Control Panel;
β
Development of Programming Logic;
β
HMI configuration;
β
TAF of Logic;
β
Installation of the Panel in the field;
β
Machine commissioning;
β
Intervention and support in the resolution of instrumentation problems;
β
Startup;
β
Assisted Departure;
β
Operational Training;
β οΈ Don't wait for your machine or process to stop due to lack of maintenance or replacement of discontinued components and systems. Make a plan to update your automation system.
π’ OAK Intelligence in Automation Projects.
We successfully automated a Flexo Printing Machine by synchronizing its rollers and integrating all I/O signals. Both analog signals (such as speed) and sensor-based counting were connected and displayed on the HMI.
The project was implemented using a Mitsubishi PLC and a Weintek HMI, ensuring smooth operation and real-time monitoring.
We successfully automated a Flexo Printing Machine by synchronizing its rollers and integrating all I/O signals. Both analog signals (such as speed) and sensor-based counting were connected and displayed on the HMI.
The project was implemented using a Mitsubishi PLC and a Weintek HMI, ensuring smooth operation and real-time monitoring.
Iβm grateful to have been part of the development process of Bank Indonesiaβs data center. I had the opportunity to work as a system programmer on the chiller leakage line, where I integrated 253 leakage sensors from ICPDAS using the Modbus RTU protocol and programmed them with Weintek HMI as the alert and logging system. This was a significant opportunity for me to contribute as an engineer involved in the project.
Iβm grateful to have been part of the development process of Bank Indonesiaβs data center. I had the opportunity to work as a system programmer on the chiller leakage line, where I integrated 253 leakage sensors from ICPDAS using the Modbus RTU protocol and programmed them with Weintek HMI as the alert and logging system. This was a significant opportunity for me to contribute as an engineer involved in the project.
ELECTRICAL PANEL FOR DOSER WITH LOAD CELL WITH INTEGRATED PLC
KEY FEATURES:
1. Dosing accuracy: User-friendly interface with HMI display that allows inverter adjustment
2. Advanced management: via Siemens S7-1200 PLC with Weintek HMI interface
3. Remote monitoring and control: Full visualization and control via IXON cloud platform
4. Integrated data log: Save on USB or automatically send via email the dispensing made
OPERATION:
In all operating modes, dosing data can be recorded on a USB stick, allowing for comprehensive monitoring and detailed analysis of operations. In addition, the pump speed can be easily adjusted via a selector switch on the HMI.
1. Automatic Mode (Control via HMI):
The discharge takes place as long as the operator keeps the control pressed. Once unloading is complete, the system automatically performs the loading phase, preparing the cylinder for the next cycle without the need for further intervention.
2. Automatic Mode (PLC control of the system):
In this mode, the feeder works in integration with the PLC of the system in which it is mounted. The settings entered in the HMI are no longer considered, and dosing will take place as long as the dry contacts, connected to the PLC, remain closed. At the end of the unloading process, the cylinder automatically fills up after 5 seconds, ensuring continuity of operation.
3. Manual Mode (Deadman Operation):
The dispenser can be used in manual mode for applications where an operator is required. In this mode, the loading and unloading of additives is manually activated by pressing the dedicated button on the HMI panel.
4. Additional Functions:
- Inverter parameters: frequency adjustment and slowdown to avoid overdosing
- Delayed start: Start delay setting
- Data log: record and download data to USB and send via e-mail to configurable groups of recipients
- Alarm management: viewing, downloading to USB or sending via email the detected alarms
- IXON Cloud remote connection: browser access with dedicated credentials for direct control or view-only
SPECIFICATIONS:
- Power supply: 220V AC
- Analog output: 4 β 20 mA
- IP 55 electrical control panel in painted sheet metal (RAL 7032) dimensions 500x400x200 according to CEI 17/13-1 standards
- HMI panel in painted sheet metal (RAL 7032) dimensions 300x200x80 according to CEI 17/13-1 standards
- USB, Ethernet connections
- WEINTEK 7" DISPLAY
ELECTRICAL PANEL FOR DOSER WITH LOAD CELL WITH INTEGRATED PLC
KEY FEATURES:
1. Dosing accuracy: User-friendly interface with HMI display that allows inverter adjustment
2. Advanced management: via Siemens S7-1200 PLC with Weintek HMI interface
3. Remote monitoring and control: Full visualization and control via IXON cloud platform
4. Integrated data log: Save on USB or automatically send via email the dispensing made
OPERATION:
In all operating modes, dosing data can be recorded on a USB stick, allowing for comprehensive monitoring and detailed analysis of operations. In addition, the pump speed can be easily adjusted via a selector switch on the HMI.
1. Automatic Mode (Control via HMI):
The discharge takes place as long as the operator keeps the control pressed. Once unloading is complete, the system automatically performs the loading phase, preparing the cylinder for the next cycle without the need for further intervention.
2. Automatic Mode (PLC control of the system):
In this mode, the feeder works in integration with the PLC of the system in which it is mounted. The settings entered in the HMI are no longer considered, and dosing will take place as long as the dry contacts, connected to the PLC, remain closed. At the end of the unloading process, the cylinder automatically fills up after 5 seconds, ensuring continuity of operation.
3. Manual Mode (Deadman Operation):
The dispenser can be used in manual mode for applications where an operator is required. In this mode, the loading and unloading of additives is manually activated by pressing the dedicated button on the HMI panel.
4. Additional Functions:
- Inverter parameters: frequency adjustment and slowdown to avoid overdosing
- Delayed start: Start delay setting
- Data log: record and download data to USB and send via e-mail to configurable groups of recipients
- Alarm management: viewing, downloading to USB or sending via email the detected alarms
- IXON Cloud remote connection: browser access with dedicated credentials for direct control or view-only
SPECIFICATIONS:
- Power supply: 220V AC
- Analog output: 4 β 20 mA
- IP 55 electrical control panel in painted sheet metal (RAL 7032) dimensions 500x400x200 according to CEI 17/13-1 standards
- HMI panel in painted sheet metal (RAL 7032) dimensions 300x200x80 according to CEI 17/13-1 standards
- USB, Ethernet connections
- WEINTEK 7" DISPLAY
Turning automation challenges into seamless integration β in just 30 minutes. βοΈπ
Ever faced an automation system that just isnβt delivering? Watch this quick demo where I take a PLC from another automation providerβstruggling with performance issuesβand transform it into a fully functional, high-performance system in just 30 minutes.
What I integrated into the Weintek HMI:
β
Manual/Auto mode
β
Fault history tracking
β
Emergency stop localization
β
Speed adjustments
β
Box counting
β
Performance Dashboards
No overcomplication. No delays. Just smart, efficient solutions that deliver immediate value.
Turning automation challenges into seamless integration β in just 30 minutes. βοΈπ
Ever faced an automation system that just isnβt delivering? Watch this quick demo where I take a PLC from another automation providerβstruggling with performance issuesβand transform it into a fully functional, high-performance system in just 30 minutes.
What I integrated into the Weintek HMI:
β
Manual/Auto mode
β
Fault history tracking
β
Emergency stop localization
β
Speed adjustments
β
Box counting
β
Performance Dashboards
No overcomplication. No delays. Just smart, efficient solutions that deliver immediate value.
Presentation of a project that covers the entire technology stack, from the physical sensor to the analytics dashboard. The goal is to transform raw data into a powerful tool for comparing and optimizing production processes.
Solution architecture:
1οΈβ£ Robust Data Acquisition (PLC): A PLC cyclically samples over 100 process variables. To handle lossless communication to the database, FIFO logic has been implemented that buffers samples.
2οΈβ£ Secure Communication (HMI): A Weintek HMI acts as a gateway and communicates with the PLC through a "handshake" mechanism: the HMI writes data to the MySQL database, waits for confirmation of writing, and only then does the PLC send the next data. This ensures zero data loss.
3οΈβ£ Backend (PHP/MySQL): A PHP script connects to the database to extract the required data efficiently.
4οΈβ£ Frontend and Data Visualization (JavaScript/Chart.js): The heart of the project is a web dashboard developed for:
- Select up to 3 datasets from completely different time periods.
- Overlay the graphs to visually compare the progress of the processes.
- Calculate key statistics (maximum, minimum, mean, and standard deviation) in real-time to measure process stability.
- Set visual alarm thresholds to immediately identify anomalies.
This tool transforms historical data into immediate insights, allowing you to answer questions such as: "Was yesterday's processing more stable than last week's?"
Presentation of a project that covers the entire technology stack, from the physical sensor to the analytics dashboard. The goal is to transform raw data into a powerful tool for comparing and optimizing production processes.
Solution architecture:
1οΈβ£ Robust Data Acquisition (PLC): A PLC cyclically samples over 100 process variables. To handle lossless communication to the database, FIFO logic has been implemented that buffers samples.
2οΈβ£ Secure Communication (HMI): A Weintek HMI acts as a gateway and communicates with the PLC through a "handshake" mechanism: the HMI writes data to the MySQL database, waits for confirmation of writing, and only then does the PLC send the next data. This ensures zero data loss.
3οΈβ£ Backend (PHP/MySQL): A PHP script connects to the database to extract the required data efficiently.
4οΈβ£ Frontend and Data Visualization (JavaScript/Chart.js): The heart of the project is a web dashboard developed for:
- Select up to 3 datasets from completely different time periods.
- Overlay the graphs to visually compare the progress of the processes.
- Calculate key statistics (maximum, minimum, mean, and standard deviation) in real-time to measure process stability.
- Set visual alarm thresholds to immediately identify anomalies.
This tool transforms historical data into immediate insights, allowing you to answer questions such as: "Was yesterday's processing more stable than last week's?"
Control panel for the equipment upgrade of an existing waterplay area at a riverside park in regional QLD. IT features Schneider Electric switchgear and a Weintek HMI. The board provided control and water treatment to 3 key areas:
- The "Water Stream" region, where water is pumped into a boat feature and trickling down through a concrete stream.
- "Splashpad" region, where water is pumped into a series of jumping and cascade jets, draining to a perimeter strip drain.
- "Wreck Pool" region, where water is pumped into a shallow pool through eyeballs in one wall, draining through to an overflow grate.
All water then drains to a balance tank where it is then treated and returned to the other end of the tank.
Control panel for the equipment upgrade of an existing waterplay area at a riverside park in regional QLD. IT features Schneider Electric switchgear and a Weintek HMI. The board provided control and water treatment to 3 key areas:
- The "Water Stream" region, where water is pumped into a boat feature and trickling down through a concrete stream.
- "Splashpad" region, where water is pumped into a series of jumping and cascade jets, draining to a perimeter strip drain.
- "Wreck Pool" region, where water is pumped into a shallow pool through eyeballs in one wall, draining through to an overflow grate.
All water then drains to a balance tank where it is then treated and returned to the other end of the tank.
Water Cooled Chiller System by PLC (Programmable Logic Controller) Omron and operated via HMI (Human-Machine Interface) Weintek
The objective of this project is the design and implementation of a SCADA (Supervisory Control and Data Acquisition) system for a Water-Cooled Chiller System through the integration of industrial-grade hardware and software. The system models the air cooling process via water circulation, managed by an Omron PLC and operated through a Weintek HMI. Real-time monitoring is facilitated by an OPC UA server and client framework, with supporting software including CX-Programmer, KEPServerEX, and EasyBuilder.
The developed system has been successfully realized with features of automated control, real-time monitoring, and dependable fault management. The seamless integration of PLC, HMI, and OPC UA illustrates the efficiency of SCADA technology in industrial cooling applications. The project underscores the critical role of integrated system design in enhancing energy performance and ensuring operational reliability.
Water Cooled Chiller System by PLC (Programmable Logic Controller) Omron and operated via HMI (Human-Machine Interface) Weintek
The objective of this project is the design and implementation of a SCADA (Supervisory Control and Data Acquisition) system for a Water-Cooled Chiller System through the integration of industrial-grade hardware and software. The system models the air cooling process via water circulation, managed by an Omron PLC and operated through a Weintek HMI. Real-time monitoring is facilitated by an OPC UA server and client framework, with supporting software including CX-Programmer, KEPServerEX, and EasyBuilder.
The developed system has been successfully realized with features of automated control, real-time monitoring, and dependable fault management. The seamless integration of PLC, HMI, and OPC UA illustrates the efficiency of SCADA technology in industrial cooling applications. The project underscores the critical role of integrated system design in enhancing energy performance and ensuring operational reliability.
Successfully completed the Weintek CMT Series HMI project at Sapphire Diamond & Finishing
The project involved complete HMI design, communication setup, and system integration β ensuring smooth monitoring and control of industrial operations.
Successfully completed the Weintek CMT Series HMI project at Sapphire Diamond & Finishing
The project involved complete HMI design, communication setup, and system integration β ensuring smooth monitoring and control of industrial operations.
πΉ Data Center | Generator Synchronization & Transfer Control Panels πΉ
Not just a panel projectβ¦
The heart of critical infrastructure.
π What did we do?
β’ Designed 2 Master Panels (MAS 1 & MAS 2) to ensure the continuity of the data centerβs power supply.
β’ Independent generator groups are controlled through these panels, providing full redundancy.
β’ Every detail executed with uncompromising quality:
β’ PLC: Siemens
β’ Control: DEIF
β’ Circuit Breakers: ABB & Schneider
β’ Relays: Schneider & Phoenix Contact
β’ Terminal Blocks: WAGO
β’ Push Buttons: Schneider
β’ HMI Panel: Weintek
β’ As Δ°ksel Elektromekanik team, we completed the manufacturing, assembly, labeling, and wiring with long hours of dedicated work.
π Result:
A fully functional, dual master panel system with complete synchronization and transfer capability, delivering high reliability.
β‘ The MAS panels you see here are not just control panels; they are the outcome of team spirit + quality engineering + world-class components combined.
πΉ Data Center | Generator Synchronization & Transfer Control Panels πΉ
Not just a panel projectβ¦
The heart of critical infrastructure.
π What did we do?
β’ Designed 2 Master Panels (MAS 1 & MAS 2) to ensure the continuity of the data centerβs power supply.
β’ Independent generator groups are controlled through these panels, providing full redundancy.
β’ Every detail executed with uncompromising quality:
β’ PLC: Siemens
β’ Control: DEIF
β’ Circuit Breakers: ABB & Schneider
β’ Relays: Schneider & Phoenix Contact
β’ Terminal Blocks: WAGO
β’ Push Buttons: Schneider
β’ HMI Panel: Weintek
β’ As Δ°ksel Elektromekanik team, we completed the manufacturing, assembly, labeling, and wiring with long hours of dedicated work.
π Result:
A fully functional, dual master panel system with complete synchronization and transfer capability, delivering high reliability.
β‘ The MAS panels you see here are not just control panels; they are the outcome of team spirit + quality engineering + world-class components combined.
Retrofitting Project
Pelican Solventless Lamination machine
We congratulate to our Team.
Machine Details
Machine make - Pelican India
Machine speed- 350MPM
VFD used in Automation- Siemens
CPU - Siemens
Hmi - weintek
Retrofitting Project
Pelican Solventless Lamination machine
We congratulate to our Team.
Machine Details
Machine make - Pelican India
Machine speed- 350MPM
VFD used in Automation- Siemens
CPU - Siemens
Hmi - weintek
Finishing the simulation phase with a Treatment Plant client, this time with no major difficulty, but the client required a greater number of operating options so it has been quite complex.
βοΈ Siemens S7-1510 PLC.
βοΈ Weintek HMI.
βοΈ IXON router.
βοΈ Remote Access.
After this phase, the FAT and SAT tests await us, and finally the commissioning.
Finishing the simulation phase with a Treatment Plant client, this time with no major difficulty, but the client required a greater number of operating options so it has been quite complex.
βοΈ Siemens S7-1510 PLC.
βοΈ Weintek HMI.
βοΈ IXON router.
βοΈ Remote Access.
After this phase, the FAT and SAT tests await us, and finally the commissioning.
I installed it in the sewage water treatment plant
Because the Weintek HMIs offer several advantages, including a wide range of models and protocols, robust connectivity, user-friendly software, and advanced features like remote access and cloud connectivity.
I installed it in the sewage water treatment plant
Because the Weintek HMIs offer several advantages, including a wide range of models and protocols, robust connectivity, user-friendly software, and advanced features like remote access and cloud connectivity.
β‘ Synchronization panel FAT result: ZERO errors!
I personally carried out all wiring, labeling, control connections and pre-testing of a 5-generator synchronization panel.
π The outcome: Every single check by the client's engineers passed with flawless approval.
π· βοΈ Coming from the workshop floor, I don't just "build panels." I deliver each project as a signature of craftsmanship and expertise.
π‘ Symmetry in cable ducts, precision in connections, accuracy in testing... These are not coincidences, but the result of respect for my profession.
π§ Technology + Craftsmanship:
β’ DEIF β Synchronization & control
β’ Schneider Electric β Switchgear equipment
β’ Phoenix Contact β Terminals & accessories
β’ Enko β Rectifier
β’ EAE β Panel body
β’ Siemens β PLC
β’ Weintek β HMI screen
π For me, success isn't about "it works." Success is delivering projects that are flawless, reliable and impressive.
π In short: Quality hides in the details, and I delivered it with zero errors.
β‘ Synchronization panel FAT result: ZERO errors!
I personally carried out all wiring, labeling, control connections and pre-testing of a 5-generator synchronization panel.
π The outcome: Every single check by the client's engineers passed with flawless approval.
π· βοΈ Coming from the workshop floor, I don't just "build panels." I deliver each project as a signature of craftsmanship and expertise.
π‘ Symmetry in cable ducts, precision in connections, accuracy in testing... These are not coincidences, but the result of respect for my profession.
π§ Technology + Craftsmanship:
β’ DEIF β Synchronization & control
β’ Schneider Electric β Switchgear equipment
β’ Phoenix Contact β Terminals & accessories
β’ Enko β Rectifier
β’ EAE β Panel body
β’ Siemens β PLC
β’ Weintek β HMI screen
π For me, success isn't about "it works." Success is delivering projects that are flawless, reliable and impressive.
π In short: Quality hides in the details, and I delivered it with zero errors.
"As long as you are still breathing, forever you still have to keep learningπͺπ»"
The next automation project, thank God for successβπ»
Big Thanks to ADS team-Muaro Jambiπ€
#Siemens
#Weintek
#Automation
#Engineering
"As long as you are still breathing, forever you still have to keep learningπͺπ»"
The next automation project, thank God for successβπ»
Big Thanks to ADS team-Muaro Jambiπ€
#Siemens
#Weintek
#Automation
#Engineering
π Smart Monitoring Center: Connecting Generation in Real Time
Key advance in the project: Intelligent Monitoring Center, designed to integrate and supervise in real time the CumbayΓ‘, NayΓ³n, Pasochoa, Guangopolo, Gualberto HernΓ‘ndez Thermal Power Plant (broker) and soon the Hidrovictoria Power Plant.
The system is based on advanced Weintek model cMT-FHDX-820 HMI devices, programmed with macros in C language for the calculation and processing of production and consumption data. In addition, the graphical interface was developed in Easy Builder Pro and the information was taken from a Quantum Shcneider PLC in each plant. Each central is connected through a WAN network, sending its critical variables to a central node, and all the information is stored and visualized on the WeinCloud web platform, through executive dashboards.
πΉ Key Benefits:
β
Real-time monitoring of critical electrical and mechanical parameters.
β
Centralized and remote management of operational information.
β
Greater resilience and continuity of the electricity system.
β
Optimized daily and monthly reports in the cloud.
β
Preparation for a scalable, digital and sustainable model.
The integration of state-of-the-art hardware, specialized programming, and cloud platforms paves the way for more efficient, secure, and reliable energy management. πβ‘
π Smart Monitoring Center: Connecting Generation in Real Time
Key advance in the project: Intelligent Monitoring Center, designed to integrate and supervise in real time the CumbayΓ‘, NayΓ³n, Pasochoa, Guangopolo, Gualberto HernΓ‘ndez Thermal Power Plant (broker) and soon the Hidrovictoria Power Plant.
The system is based on advanced Weintek model cMT-FHDX-820 HMI devices, programmed with macros in C language for the calculation and processing of production and consumption data. In addition, the graphical interface was developed in Easy Builder Pro and the information was taken from a Quantum Shcneider PLC in each plant. Each central is connected through a WAN network, sending its critical variables to a central node, and all the information is stored and visualized on the WeinCloud web platform, through executive dashboards.
πΉ Key Benefits:
β
Real-time monitoring of critical electrical and mechanical parameters.
β
Centralized and remote management of operational information.
β
Greater resilience and continuity of the electricity system.
β
Optimized daily and monthly reports in the cloud.
β
Preparation for a scalable, digital and sustainable model.
The integration of state-of-the-art hardware, specialized programming, and cloud platforms paves the way for more efficient, secure, and reliable energy management. πβ‘
πΉ Engineering the Nitrogen Skid Unit β Power Meets Intelligence
One of the most exciting projects Iβve worked on at HydroSERV was the Skid Nitrogen Pumping Unit β a system that combines mechanical power, safety, and smart automation in one compact design.
These units are capable of delivering nitrogen at pressures up to 10,000 PSI and flow rates up to 180,000 SCFH, and they are essential in:
β
Well servicing & intervention
β
Pipeline & valve pressure testing
β
Purging & blanketing to prevent oxygen/moisture
β
Drying operations for tanks & pipelines
β
Inerting in refineries & chemical plants
βοΈ Key Components of the Unit:
High-Pressure Pump β delivers nitrogen reliably at extreme pressures.
Vaporizer System β converts liquid nitrogen into usable gas.
Detroit Diesel Engine β the driving power of the unit.
Storage & Piping System β safe distribution and flow handling.
Skid Frame β a compact, mobile structure I designed in SolidWorks to house and protect all equipment.
π§ My Contribution β Where Mechatronics Comes Alive:
Mechanical Design: Created the Skid Frame and drafted precision components like the IN-2 Plunger Clamp, ensuring manufacturability and accuracy.
Automation & Control:
Installed and wired pressure, flow, and temperature sensors directly to the PLC.
Built a jack (junction) box to organize and simplify the control circuit.
Integrated a DCβDC power converter, terminal blocks, fuses, and relays for safe and stable operation.
Connected the Detroit Diesel engine control panel with the automation system.
Programmed a Weintek HMI, giving operators an easy interface for:
Live monitoring of pressure, flow, and temperature
Alarms and safety interlocks
Calibration and data logging
πΉ Engineering the Nitrogen Skid Unit β Power Meets Intelligence
One of the most exciting projects Iβve worked on at HydroSERV was the Skid Nitrogen Pumping Unit β a system that combines mechanical power, safety, and smart automation in one compact design.
These units are capable of delivering nitrogen at pressures up to 10,000 PSI and flow rates up to 180,000 SCFH, and they are essential in:
β
Well servicing & intervention
β
Pipeline & valve pressure testing
β
Purging & blanketing to prevent oxygen/moisture
β
Drying operations for tanks & pipelines
β
Inerting in refineries & chemical plants
βοΈ Key Components of the Unit:
High-Pressure Pump β delivers nitrogen reliably at extreme pressures.
Vaporizer System β converts liquid nitrogen into usable gas.
Detroit Diesel Engine β the driving power of the unit.
Storage & Piping System β safe distribution and flow handling.
Skid Frame β a compact, mobile structure I designed in SolidWorks to house and protect all equipment.
π§ My Contribution β Where Mechatronics Comes Alive:
Mechanical Design: Created the Skid Frame and drafted precision components like the IN-2 Plunger Clamp, ensuring manufacturability and accuracy.
Automation & Control:
Installed and wired pressure, flow, and temperature sensors directly to the PLC.
Built a jack (junction) box to organize and simplify the control circuit.
Integrated a DCβDC power converter, terminal blocks, fuses, and relays for safe and stable operation.
Connected the Detroit Diesel engine control panel with the automation system.
Programmed a Weintek HMI, giving operators an easy interface for:
Live monitoring of pressure, flow, and temperature
Alarms and safety interlocks
Calibration and data logging
Vessel: 400 L still with distillation column.
Heating System: 5 Γ electric heaters with automated control.
Temperature Control: Precision temperature monitoring and regulation of product.
Flow Measurement: Integrated flow sensor for process monitoring.
Volume Measurement: Continuous measurement of total vessel volume.
Mixing System: Motorized mixer for homogeneous product processing.
Control System: Siemens S7-1200 PLC for process automation.
Operator Interface: Weintek HMI for control, monitoring, and visualization.
Vessel: 400 L still with distillation column.
Heating System: 5 Γ electric heaters with automated control.
Temperature Control: Precision temperature monitoring and regulation of product.
Flow Measurement: Integrated flow sensor for process monitoring.
Volume Measurement: Continuous measurement of total vessel volume.
Mixing System: Motorized mixer for homogeneous product processing.
Control System: Siemens S7-1200 PLC for process automation.
Operator Interface: Weintek HMI for control, monitoring, and visualization.
Thrilled to share software retrofit & complete upgrade for Reverse Osmosis (RO) plant located in oil field in the Red Sea.
The system had a third-party (Turkish) software, caused operational challenges in critical processes such as CIP (Cleaning in Place) and Production. The retrofit provided optimization of different processes and full control of the equupment.
β
System Highlights:
β’ PLC: Siemens S7-1200
β’ HMI: Weintek
Thrilled to share software retrofit & complete upgrade for Reverse Osmosis (RO) plant located in oil field in the Red Sea.
The system had a third-party (Turkish) software, caused operational challenges in critical processes such as CIP (Cleaning in Place) and Production. The retrofit provided optimization of different processes and full control of the equupment.
β
System Highlights:
β’ PLC: Siemens S7-1200
β’ HMI: Weintek
Nice week on site. Removal of an old failed control system. New system installed and commissioned successfully. Another happy customer.
Tricky bit fitting everything in the same size footprint. Easy π
HMI and PLC programmed to keep control and upfront control similar to original for a smooth transition and ease of use for the operators.
Nice week on site. Removal of an old failed control system. New system installed and commissioned successfully. Another happy customer.
Tricky bit fitting everything in the same size footprint. Easy π
HMI and PLC programmed to keep control and upfront control similar to original for a smooth transition and ease of use for the operators.
Recently I had the opportunity to work on a project at Vides AcmhainnΓ Centrs.
The task was to ensure real-time visibility of shredder operation and achieve greater energy efficiency and productivity. With the new HMI panel, operators can now:
βͺοΈsee shredder performance in different modes,
βͺοΈanalyze how much time the machine has been running under load, idling, or in downtime,
βͺοΈmonitor key parameters such as oil temperature, hydraulic pressure, and other machine data.
The result β a clear overview of where energy is used effectively and where it is wasted, helping to improve both efficiency and productivity.
Full story (published by ZTF LΔsma) π lnkd.in/djRawMGg
Recently I had the opportunity to work on a project at Vides AcmhainnΓ Centrs.
The task was to ensure real-time visibility of shredder operation and achieve greater energy efficiency and productivity. With the new HMI panel, operators can now:
βͺοΈsee shredder performance in different modes,
βͺοΈanalyze how much time the machine has been running under load, idling, or in downtime,
βͺοΈmonitor key parameters such as oil temperature, hydraulic pressure, and other machine data.
The result β a clear overview of where energy is used effectively and where it is wasted, helping to improve both efficiency and productivity.
Full story (published by ZTF LΔsma) π lnkd.in/djRawMGg
Just wrapped up a project where the powerful trio of Siemens S7-1200 PLC, Weintek HMI, and a VEGA radar level sensor came together to create a rock-solid tank level control system.
#Automation
#ControlSystems
#SiemensPLC
#WeintekHMI
#VEGA
#Engineering
#Manufacturing
Just wrapped up a project where the powerful trio of Siemens S7-1200 PLC, Weintek HMI, and a VEGA radar level sensor came together to create a rock-solid tank level control system.
#Automation
#ControlSystems
#SiemensPLC
#WeintekHMI
#VEGA
#Engineering
#Manufacturing
I require remote access to my projects that are away from home. I did some homework and decided that Weintek looked to have a good solution. Set up my first Weintek touch screen yesterday. I set up a domain on Weincloud - free. A secure VPN connection. I had purchased a remote access card when I purchased the screen - about $90 AUD. I set up the screen with appropriate IP addresses - modem was connected complete with an inexpensive data only SIM card - entered modem IP address as appropriate - rebooted the touch screen and clicked add screen on the cloud interface. I added the hardware number of the screen and the serial number on the access card and viola - I was connected to the screen via EasyAccess software and Weintek CMT viewer. Operating switches and the like. The hardware number and access card number are locked together. My PLC was connected to the second Ethernet port on the touch screen and my laptop was connected to the PLC as well through a switch and I was online to the PLC. I clicked on 'pass through' on the cloud connection - added the IP address of the PLC - the software noted that there already was a connection to the PLC (my laptop) - said it would be disconnected - clicked OK - my laptop Ethernet connectiion was disconnected and was then connected through the modem/cloud connection - absolutely seamless. I think back to how I used to have to connect with expensive Extranet cards - having to use a DNS server to find out the public IP address or have an expensive VPN account and program the modem mystery bag - do routing tables in the PLC software - painfull. Very impressed and the screens are not expensive - graphics pretty good as well - a heap of drivers for just about any PLC brand. I did not have to do any programming in the modem either - its default IP address was out of the way of everything so no need. In this case I used a Teleorigin modem but guess that probably any brand would do. Many have a default IP address of 192.168.1.1 which is inconvenient as that is the default address of most routers as well so the IP address would need to be changed before connecting to anything. Now on to discovering about the email feature from the screen through Weincloud using a SMTP mail server. Then on to push messages to mobiles with EasyAccess running on them. My customer will also have access to the screen from mobile phones and computers using the EasyAccess app - everyone is happy. Next one will be setup next week - will have to put together a detailed instruction sheet for my colleagues. Red Lion have a solution of course but it is so expensive and does not appear to have all the features Weintek does have.
I require remote access to my projects that are away from home. I did some homework and decided that Weintek looked to have a good solution. Set up my first Weintek touch screen yesterday. I set up a domain on Weincloud - free. A secure VPN connection. I had purchased a remote access card when I purchased the screen - about $90 AUD. I set up the screen with appropriate IP addresses - modem was connected complete with an inexpensive data only SIM card - entered modem IP address as appropriate - rebooted the touch screen and clicked add screen on the cloud interface. I added the hardware number of the screen and the serial number on the access card and viola - I was connected to the screen via EasyAccess software and Weintek CMT viewer. Operating switches and the like. The hardware number and access card number are locked together. My PLC was connected to the second Ethernet port on the touch screen and my laptop was connected to the PLC as well through a switch and I was online to the PLC. I clicked on 'pass through' on the cloud connection - added the IP address of the PLC - the software noted that there already was a connection to the PLC (my laptop) - said it would be disconnected - clicked OK - my laptop Ethernet connectiion was disconnected and was then connected through the modem/cloud connection - absolutely seamless. I think back to how I used to have to connect with expensive Extranet cards - having to use a DNS server to find out the public IP address or have an expensive VPN account and program the modem mystery bag - do routing tables in the PLC software - painfull. Very impressed and the screens are not expensive - graphics pretty good as well - a heap of drivers for just about any PLC brand. I did not have to do any programming in the modem either - its default IP address was out of the way of everything so no need. In this case I used a Teleorigin modem but guess that probably any brand would do. Many have a default IP address of 192.168.1.1 which is inconvenient as that is the default address of most routers as well so the IP address would need to be changed before connecting to anything. Now on to discovering about the email feature from the screen through Weincloud using a SMTP mail server. Then on to push messages to mobiles with EasyAccess running on them. My customer will also have access to the screen from mobile phones and computers using the EasyAccess app - everyone is happy. Next one will be setup next week - will have to put together a detailed instruction sheet for my colleagues. Red Lion have a solution of course but it is so expensive and does not appear to have all the features Weintek does have.
A little WFH for Dynamic Motion Industries LLC industries over the weekend. Project #1 is some wiring for a panel due for testing and customer delivery this week. Project #2 is the very beginning of the migration of a monitoring system from an android tablet to a Weintek USA, Inc. cMT3108 HMI and Rockwell Automation CompactLogix controller.
A little WFH for Dynamic Motion Industries LLC industries over the weekend. Project #1 is some wiring for a panel due for testing and customer delivery this week. Project #2 is the very beginning of the migration of a monitoring system from an android tablet to a Weintek USA, Inc. cMT3108 HMI and Rockwell Automation CompactLogix controller.
In Pegah dairy industries, we made improvements to the Tetra Pak filling machine (TBA19-020v) HMI (Human Machine Interface) using Weintek design and programming tools. The new HMI boasts a more user-friendly design, making operation and troubleshooting significantly easier for our operators.
In Pegah dairy industries, we made improvements to the Tetra Pak filling machine (TBA19-020v) HMI (Human Machine Interface) using Weintek design and programming tools. The new HMI boasts a more user-friendly design, making operation and troubleshooting significantly easier for our operators.
Excited to share the details of a recent project I worked on!
Designed and implemented a complete monitoring and control system. Hereβs what we accomplished:
- Used sensors for temperature, humidity, and differential pressure in each tank.
- Two valves for each tank βone for gas purging and the other for exhaust.
- Designed a pressure-controlled system where the upper and lower pressure limits (set via a Weintek HMI) controlled the system operations.
- Added user-defined upper and lower limits for temperature, pressure, and humidity, with alarms for all these parameters.
- Configured digital feedback for valve statuses (open, closed, or intermediate), displayed on the HMI system monitor for real-time tracking.
- Implemented datalogging to record valve operations (open/close) and high/low alarms for pressure, temperature, and humidity.
-Developed real-time graphs for pressure, temperature, and humidity on the HMI to monitor trends and system behavior visually.
- Also added feature for remote monitoring and control using Easy access 2.0.
This project was an incredible experience, combining automation, real-time monitoring, and data management into a robust and user-friendly system!
Excited to share the details of a recent project I worked on!
Designed and implemented a complete monitoring and control system. Hereβs what we accomplished:
- Used sensors for temperature, humidity, and differential pressure in each tank.
- Two valves for each tank βone for gas purging and the other for exhaust.
- Designed a pressure-controlled system where the upper and lower pressure limits (set via a Weintek HMI) controlled the system operations.
- Added user-defined upper and lower limits for temperature, pressure, and humidity, with alarms for all these parameters.
- Configured digital feedback for valve statuses (open, closed, or intermediate), displayed on the HMI system monitor for real-time tracking.
- Implemented datalogging to record valve operations (open/close) and high/low alarms for pressure, temperature, and humidity.
-Developed real-time graphs for pressure, temperature, and humidity on the HMI to monitor trends and system behavior visually.
- Also added feature for remote monitoring and control using Easy access 2.0.
This project was an incredible experience, combining automation, real-time monitoring, and data management into a robust and user-friendly system!
Commissioning of the Crystallizer Unit in a Granule Production Plant
- Troubleshooting and wiring of equipment
- Calibration and adjustment of sensors
- Modifications to the PLC and HMI programs
PLC: S7 1214 | HMI: WEINTEK | VFD: Panasonic
Commissioning of the Crystallizer Unit in a Granule Production Plant
- Troubleshooting and wiring of equipment
- Calibration and adjustment of sensors
- Modifications to the PLC and HMI programs
PLC: S7 1214 | HMI: WEINTEK | VFD: Panasonic
π HMI Weintek USA, Inc. + PLC Siemens
Automation is not an expense, it is a strategic investment: it optimizes costs, minimizes risks and accelerates your industrial competitiveness.
In this video I remotely programmed and commissioned an industrial system
Alutipo Group Material Movement π Experts
π HMI Weintek USA, Inc. + PLC Siemens
Automation is not an expense, it is a strategic investment: it optimizes costs, minimizes risks and accelerates your industrial competitiveness.
In this video I remotely programmed and commissioned an industrial system
Alutipo Group Material Movement π Experts
Honestly they are all pretty good, under 10inch and standalone machine i go with the IE/iP series, simply because of the price, nothing comes close. Anything bigger or part of the PLC network I go with CMT X series, you can set them up to access all the CMT HMIs from any other CMT HMI, obviously all password protected but I have a headless CMT HMI in my office connected to a big monitor showing me every HMI on the plant, it's no replacement for a good scada system but it still allows me to make adjustments and monitor data at a glance without loading up or running extra applications on my laptop. But any of them will work, and that's the biggest benefit to me, 1 version of 1 application will do them all
Honestly they are all pretty good, under 10inch and standalone machine i go with the IE/iP series, simply because of the price, nothing comes close. Anything bigger or part of the PLC network I go with CMT X series, you can set them up to access all the CMT HMIs from any other CMT HMI, obviously all password protected but I have a headless CMT HMI in my office connected to a big monitor showing me every HMI on the plant, it's no replacement for a good scada system but it still allows me to make adjustments and monitor data at a glance without loading up or running extra applications on my laptop. But any of them will work, and that's the biggest benefit to me, 1 version of 1 application will do them all
I actually like them. I have used their HMIs in the past and liked them for most "simple" applications. They have a ton of very useful options, and their driver support is excellent. Yes, I have done a few from scratch. For instance, the program for the scenario I listed in this post has about 19 screens with anything from trends to recipe management. Took me a couple weeks (I am the only controls engineer at my plant, so I couldn't work on it all day every day lol)
I actually like them. I have used their HMIs in the past and liked them for most "simple" applications. They have a ton of very useful options, and their driver support is excellent. Yes, I have done a few from scratch. For instance, the program for the scenario I listed in this post has about 19 screens with anything from trends to recipe management. Took me a couple weeks (I am the only controls engineer at my plant, so I couldn't work on it all day every day lol)
Update on the animation projects for the machine system we are fabbing now.
this project is about a month out from finished. we are building the pusher in the bottom shop now and and I an working on the HMI and code.
this should be clean and as always, Weintek and Keith Moyer has knocked it out of the park with this product!
Update on the animation projects for the machine system we are fabbing now.
this project is about a month out from finished. we are building the pusher in the bottom shop now and and I an working on the HMI and code.
this should be clean and as always, Weintek and Keith Moyer has knocked it out of the park with this product!
We're almost ready to commission our new calibration fuel additive injector test loop.
#additive
#injection
#biobor
#yaskawa
#weintek
#fuel
#automation
#integration
#TCS3000
We're almost ready to commission our new calibration fuel additive injector test loop.
#additive
#injection
#biobor
#yaskawa
#weintek
#fuel
#automation
#integration
#TCS3000
Communication between Weintek HMI and INVT VFD through RS485. The HMI displays the Basic parameter of the motor, which is used for an Amusement Ride.
-Weintek MT8072iP
-INVT CHF-100A-011G
#Engineering
#Design
#Automation
#Technology
#Automation
Communication between Weintek HMI and INVT VFD through RS485. The HMI displays the Basic parameter of the motor, which is used for an Amusement Ride.
-Weintek MT8072iP
-INVT CHF-100A-011G
#Engineering
#Design
#Automation
#Technology
#Automation
Some action shots from a 3 panel build for a customer in Iowa. These three control panels will control the temperature in soup kettles. The customer is currently running an open loop system with manual temperature recording. Dynamic Motion Industries LLC is providing them a closed loop solution with real time monitoring and emailed reports to their quality team. These panels are slotted for install and commissioning the end of this week. This system uses a Rockwell Automation Micro 850 with a Real Time Clock module and an RTD expansion module. We are using ifm PT100 Stainless Steel 24β sensors and displaying it all on a Weintek USA, Inc. HMI.
Some action shots from a 3 panel build for a customer in Iowa. These three control panels will control the temperature in soup kettles. The customer is currently running an open loop system with manual temperature recording. Dynamic Motion Industries LLC is providing them a closed loop solution with real time monitoring and emailed reports to their quality team. These panels are slotted for install and commissioning the end of this week. This system uses a Rockwell Automation Micro 850 with a Real Time Clock module and an RTD expansion module. We are using ifm PT100 Stainless Steel 24β sensors and displaying it all on a Weintek USA, Inc. HMI.
Technical breakdown of the Ideal Manufacturing LLC Cope Machine:
This two station cope machine is demonstrated here being fed by a UR 20. This robot is a bit overkill for the application but accomplishes the job with its impressive 68in reach.
The control system for this machine is based on a Beckhoff Automation CX series processor which enabled easy to implement multi-axis motion control and logic control. We also rely on the TwinSAFE platform to seamlessly manage the safety logic for this machine. Phoenix Contact supplies safe zero speed monitoring for the 2 high speed 9kw spindles powered by Lenze i500 series VFDs over EtherCAT. These spindles have quick change HSK tool holders and are capable of 12000 RPM in this configuration.
Compact motion control keeps the cabinet size low with the EL72xx series drives which drive the Beckhoff AM8000 servo motors to provide reliable, precise motion for cutting and positioning of the spindles in 3 dimensional space in combination with Apex gearboxes and Metal Work's linear actuators. The spindle gantry is built of 3/4in steel to reduce vibration and improve cut quality. This results in a gantry with estimated weight of 300lbs.
Pneumatics are controlled using Metal Works EB80 IO-Link valve bank with an interrupted power section for safe state operation.
Weintek offers this clean, quality HMI from the CMTX series and easy communication to the PLC over ADS.
For more information on the woodworking features and specs of operation on this machine go to idealmanufacturingllc.com
Technical breakdown of the Ideal Manufacturing LLC Cope Machine:
This two station cope machine is demonstrated here being fed by a UR 20. This robot is a bit overkill for the application but accomplishes the job with its impressive 68in reach.
The control system for this machine is based on a Beckhoff Automation CX series processor which enabled easy to implement multi-axis motion control and logic control. We also rely on the TwinSAFE platform to seamlessly manage the safety logic for this machine. Phoenix Contact supplies safe zero speed monitoring for the 2 high speed 9kw spindles powered by Lenze i500 series VFDs over EtherCAT. These spindles have quick change HSK tool holders and are capable of 12000 RPM in this configuration.
Compact motion control keeps the cabinet size low with the EL72xx series drives which drive the Beckhoff AM8000 servo motors to provide reliable, precise motion for cutting and positioning of the spindles in 3 dimensional space in combination with Apex gearboxes and Metal Work's linear actuators. The spindle gantry is built of 3/4in steel to reduce vibration and improve cut quality. This results in a gantry with estimated weight of 300lbs.
Pneumatics are controlled using Metal Works EB80 IO-Link valve bank with an interrupted power section for safe state operation.
Weintek offers this clean, quality HMI from the CMTX series and easy communication to the PLC over ADS.
For more information on the woodworking features and specs of operation on this machine go to idealmanufacturingllc.com
Stopped by to add a feature to a small project you did several years ago. It isn't the prettiest machine ever but it's a fun little piece. Beckhoff Automation USA Weintek
Stopped by to add a feature to a small project you did several years ago. It isn't the prettiest machine ever but it's a fun little piece. Beckhoff Automation USA Weintek
#Throwback to a recent project β a precision loss in weight system designed for a packing line. The system accurately measured batched weights of roasted beans for seamless production at every step. Programmed using Siemens TIA portal, the system tracked and logged precise coffee amounts for optimal efficiency. β
#Throwback to a recent project β a precision loss in weight system designed for a packing line. The system accurately measured batched weights of roasted beans for seamless production at every step. Programmed using Siemens TIA portal, the system tracked and logged precise coffee amounts for optimal efficiency. β
Existing customer called with a problem, their project was being delayed by control panel lead times. A basic lead/lag pump panel based on level.
The spec called for relay logic, indicator lights and mercury switches. With customer approval we updated this to modern times with a VEGA Americas, Inc. radar level sensor, PLC control and Weintek USA, Inc. HMI for easy user adjustments and remote operation.
Designed, assembled and programmed in 10% of the originally quoted timeframe. Can't always knock them out this quick, but when the timing allows and the programs are straightforward, things move quick.
#plcprogramming #automation #freshproduce #systemsintegrator
Existing customer called with a problem, their project was being delayed by control panel lead times. A basic lead/lag pump panel based on level.
The spec called for relay logic, indicator lights and mercury switches. With customer approval we updated this to modern times with a VEGA Americas, Inc. radar level sensor, PLC control and Weintek USA, Inc. HMI for easy user adjustments and remote operation.
Designed, assembled and programmed in 10% of the originally quoted timeframe. Can't always knock them out this quick, but when the timing allows and the programs are straightforward, things move quick.
#plcprogramming #automation #freshproduce #systemsintegrator
Great things come in small packages.
These compact panels are headed out to various sites for monitoring grain bin levels with VEGA Americas, Inc. radar levels sensors and Weintek USA, Inc. HMIs.
A few have some simple extra logic that was requested such as stacklight operation, auto swap between bins based on level and auto shutdown based on amperage.
Custom routed enclosures from Polycase, Inc. keeps things neat and professional.
Great things come in small packages.
These compact panels are headed out to various sites for monitoring grain bin levels with VEGA Americas, Inc. radar levels sensors and Weintek USA, Inc. HMIs.
A few have some simple extra logic that was requested such as stacklight operation, auto swap between bins based on level and auto shutdown based on amperage.
Custom routed enclosures from Polycase, Inc. keeps things neat and professional.
Ease of use is a key feature in
#agautomation.
Coupling a VEGA Americas, Inc. radar with a Weintek USA, Inc. HMI and WERMA stacklights provides simple, reliable and easy to use level monitoring for any grain system.
VEGA's intuitive VEGA Tools app allows customers to configure radars on their own with ease over bluetooth.
Weintek's flexibility in design makes it easy to hide away rarely used settings in pop-ups, making field configuration easy on a less cluttered HMI with hierarchical design.
WERMA's new RST56 provides a sharp contrast vs traditional stacklights with colored lenses, making it easier to distinguish which light segments are illuminated.
Ease of use is a key feature in
#agautomation.
Coupling a VEGA Americas, Inc. radar with a Weintek USA, Inc. HMI and WERMA stacklights provides simple, reliable and easy to use level monitoring for any grain system.
VEGA's intuitive VEGA Tools app allows customers to configure radars on their own with ease over bluetooth.
Weintek's flexibility in design makes it easy to hide away rarely used settings in pop-ups, making field configuration easy on a less cluttered HMI with hierarchical design.
WERMA's new RST56 provides a sharp contrast vs traditional stacklights with colored lenses, making it easier to distinguish which light segments are illuminated.
What would you do if you needed to measure high frequency inputs in a PLC-based application?
In my experience, I always prefer to relieve the PLC of this burden and utilize a separate module for high-frequency measurements. For example, I recently investigated the capabilities of the new Weintek iR-PU01-P module, which can receive pulse input at up to 2MHz, and the findings were extremely positive. Despite the fact that the PU01-P is a 1-axis module designed for motion control, it has proven to be an extremely useful solution for measuring simple high frequency pulses from our TCS product flow meters in our fuel additive injection calibration loop, improving performance, reducing PLC load, and increasing accuracy and scalability.
What would you do if you needed to measure high frequency inputs in a PLC-based application?
In my experience, I always prefer to relieve the PLC of this burden and utilize a separate module for high-frequency measurements. For example, I recently investigated the capabilities of the new Weintek iR-PU01-P module, which can receive pulse input at up to 2MHz, and the findings were extremely positive. Despite the fact that the PU01-P is a 1-axis module designed for motion control, it has proven to be an extremely useful solution for measuring simple high frequency pulses from our TCS product flow meters in our fuel additive injection calibration loop, improving performance, reducing PLC load, and increasing accuracy and scalability.
There's several alternatives to radar for bin level sensing.
πͺ¨ Throw stones at the side of the bin.
πͺ Climb the ladder constantly.
πͺ Mechanical indicators that fill w/water.
π‘ Rotary switches combined with a stopwatch for how long to fill after the light turns on and a notepad to remember to tell grandpa there's already 2 loads past the switch.
π· Cameras... That magically see through dust and debris.
β Math, grain in - grain out. EzPz.
Or just add radar and remove the guesswork.
There's several alternatives to radar for bin level sensing.
πͺ¨ Throw stones at the side of the bin.
πͺ Climb the ladder constantly.
πͺ Mechanical indicators that fill w/water.
π‘ Rotary switches combined with a stopwatch for how long to fill after the light turns on and a notepad to remember to tell grandpa there's already 2 loads past the switch.
π· Cameras... That magically see through dust and debris.
β Math, grain in - grain out. EzPz.
Or just add radar and remove the guesswork.
My latest creation.
Remote water pumping station controls.
5 pumps, Tank levels, pressures all controlled and logged via a Weintek cmtx 10" HMI with Codesys. with Odot Ethernet/IP remote io and Eaton control gear.
Using Easyaccess2.0 from Weintek and a cellular 4g router to give remote access, control and alarm monitoring.
#Weintek
#Codesys
#Eaton
#Odot
My latest creation.
Remote water pumping station controls.
5 pumps, Tank levels, pressures all controlled and logged via a Weintek cmtx 10" HMI with Codesys. with Odot Ethernet/IP remote io and Eaton control gear.
Using Easyaccess2.0 from Weintek and a cellular 4g router to give remote access, control and alarm monitoring.
#Weintek
#Codesys
#Eaton
#Odot
π Proud to share our latest achievement at Sona Hospital, Fauji Fertilizer Company Limited! We provided automation services and installed an electrical panel for their 2000 LPH plant. The panel was built using Delta PLC ES2 series and Weintek MT8071IE, seamlessly integrated with an INVT VFD for optimal control and performance. π
π‘ Delivering automation solutions that make a difference!
π Proud to share our latest achievement at Sona Hospital, Fauji Fertilizer Company Limited! We provided automation services and installed an electrical panel for their 2000 LPH plant. The panel was built using Delta PLC ES2 series and Weintek MT8071IE, seamlessly integrated with an INVT VFD for optimal control and performance. π
π‘ Delivering automation solutions that make a difference!
"Revolutionizing Denim Pants Production with Automation: A Success Story"
HSA (Pvt.) Ltd. (Leather Division)
Introduction
As an automation expert, I'm thrilled to share a recent success story where I designed and implemented a comprehensive automation solution for a spray booth machine used in denim pants production. This project showcases the power of automation in transforming manufacturing processes.
The Challenge:
The client's existing spray booth machine was manually operated, resulting in inconsistent product quality, reduced efficiency, and increased labor costs. The goal was to automate the process to improve product quality, reduce production time, and minimize waste.
The Solution:
To address the challenge, I designed and built a custom control panel, developed a Fatek PLC program, and created a user-friendly HMI (Human-Machine Interface) for the spray booth machine. The automation solution featured:
- Automated Pressure control
- Spray nozzle control
- Alarm and notification system
- Real-time monitoring and data analysis through the HMI
Results:
The implementation of the automation solution resulted in significant improvements in production efficiency, product quality, and reduced labor costs. The client reported:
- 30% increase in production efficiency
- 20% reduction in labor costs
- Improved product quality and consistency
Conclusion:
This project demonstrates the transformative power of automation in manufacturing. By designing and implementing a comprehensive automation solution, we were able to streamline the denim pants production process, resulting in significant cost savings and improved product quality.
"Revolutionizing Denim Pants Production with Automation: A Success Story"
HSA (Pvt.) Ltd. (Leather Division)
Introduction
As an automation expert, I'm thrilled to share a recent success story where I designed and implemented a comprehensive automation solution for a spray booth machine used in denim pants production. This project showcases the power of automation in transforming manufacturing processes.
The Challenge:
The client's existing spray booth machine was manually operated, resulting in inconsistent product quality, reduced efficiency, and increased labor costs. The goal was to automate the process to improve product quality, reduce production time, and minimize waste.
The Solution:
To address the challenge, I designed and built a custom control panel, developed a Fatek PLC program, and created a user-friendly HMI (Human-Machine Interface) for the spray booth machine. The automation solution featured:
- Automated Pressure control
- Spray nozzle control
- Alarm and notification system
- Real-time monitoring and data analysis through the HMI
Results:
The implementation of the automation solution resulted in significant improvements in production efficiency, product quality, and reduced labor costs. The client reported:
- 30% increase in production efficiency
- 20% reduction in labor costs
- Improved product quality and consistency
Conclusion:
This project demonstrates the transformative power of automation in manufacturing. By designing and implementing a comprehensive automation solution, we were able to streamline the denim pants production process, resulting in significant cost savings and improved product quality.
In this stage, we commissioned the functionality of four Centronik valves equipped with electronic positioners, utilizing Profibus DP as the communication protocol between our Siemens CPU 1200 series and the associated equipment. The project also involved integrating temperature and pressure sensors and developing a user-friendly HMI interface for the end user.
Our team was actively involved in every stage of the project, starting from electrical work, cable pulling and marking, and lighting system setup, to PLC software development. Additionally, we provided comprehensive training to the beneficiary's personnel to ensure the proper operation and efficient utilization of the installation.
For the HMI development, we leveraged Weintek technology, a versatile solution offering advanced features, including the ability to import user-defined symbols to enhance the interface's functionality and customization.
In this stage, we commissioned the functionality of four Centronik valves equipped with electronic positioners, utilizing Profibus DP as the communication protocol between our Siemens CPU 1200 series and the associated equipment. The project also involved integrating temperature and pressure sensors and developing a user-friendly HMI interface for the end user.
Our team was actively involved in every stage of the project, starting from electrical work, cable pulling and marking, and lighting system setup, to PLC software development. Additionally, we provided comprehensive training to the beneficiary's personnel to ensure the proper operation and efficient utilization of the installation.
For the HMI development, we leveraged Weintek technology, a versatile solution offering advanced features, including the ability to import user-defined symbols to enhance the interface's functionality and customization.
Just implemented on for Canbus on a 95 ft yacht!!!! for battery monitoring.. the EBPro Sware is pretty slick.. there tech support is good too:) hardware=solid!
Just implemented on for Canbus on a 95 ft yacht!!!! for battery monitoring.. the EBPro Sware is pretty slick.. there tech support is good too:) hardware=solid!